IP Library › Granted Patent US 8,796,547
Granted Patent B2
US 8,796,547 · App. 13/222,948 · Granted Aug 5, 2014

Elastomeric conductor and shield fault detection

Inventor: Thomas R. Kukowski (Apple Valley, MN)
Assignee: Minnesota Wire and Cable
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Quick Facts
Patent No.
US 8,796,547
App. No.
13/222,948
Granted
Aug 5, 2014
Kind
B2
Abstract

Systems and methods are provided for early detection of wire/cable faults. For example, a system may detect electrical/electronic faults with power lines, data lines, communication lines, coaxial cables, and the like (generally referred to herein as “lines”, “wires”, and “cables”) by providing sacrificial materials including a conductive material external to the lines. A processor may be coupled to the conductive material to transmit a control signal along the conductive material of the line to determine whether the line is degrading. That is, when the sacrificial material wears away and exposes the conductive sacrificial material in the line, that conductive material may begin to experience faults. The faults in the external conductive material may serve as precursors to the overall degradation of the line. Thus, the line may be repaired or replaced prior to the degradation of the line itself.

Claims (38)

1. A cable, including:

an electrically conductive wire primary;

an insulator configured about the electrically conductive wire primary to electrically insulate the electrically conductive wire primary;

an electrically conductive nanoparticulate material configured about the insulator and operable to couple to a time domain reflectometer to conduct a time domain reflectometry signal from the time domain reflectometer along a length of the cable to determine cable integrity based on voltage changes in the time domain reflectometry signal; and

a sacrificial material configured about the electrically conductive nanoparticulate material and operable to protect the electrically conductive nanoparticulate material from wear.

2. The cable of claim 1 , wherein the sacrificial material includes Polytetrafluoroethylene.

3. The cable of claim 1 , wherein the sacrificial material includes polyimide material.

4. The cable of claim 1 , wherein the electrically conductive nanoparticulate material includes metallic ink.

5. The cable of claim 1 , wherein the electrically conductive nanoparticulate material includes carbon nanotubes.

6. The cable of claim 1 , wherein the electrically conductive nanoparticulate material has a thickness less than about 100 nanometers.

7. The cable of claim 1 , wherein the cable is a Universal Serial Bus cable.

8. A coaxial cable, including

an electrically conductive primary;

a dielectric material configured about the electrically conductive primary;

an electrical insulator configured about the dielectric material;

an electrically conductive nanoparticulate material configured about the electrical insulator and operable to couple to a time domain reflectometer to conduct a time domain reflectometry signal from the time domain reflectometer along a length of the coaxial cable to determine cable integrity based on voltage changes in the time domain reflectometry signal; and

a sacrificial material configured about the electrically conductive nanoparticulate material and operable to protect the electrically conductive nanoparticulate material from wear.

9. The coaxial cable of claim 8 , wherein the sacrificial material includes Polytetrafluoroethylene.

10. The coaxial cable of claim 8 , wherein the sacrificial material includes polyimide material.

11. The coaxial cable of claim 8 , wherein the electrically conductive nanoparticulate material includes metallic ink.

12. The coaxial cable of claim 8 , wherein the electrically conductive nanoparticulate material includes carbon nanotubes.

13. The coaxial cable of claim 8 , wherein the electrically conductive nanoparticulate material has a thickness less than about 100 nanometers.

14. An elastic cable, including:

an elastic primary configured from an elastic material and embedded with carbon nanotubes that are operable to conduct electric current through the primary; and

an elastic insulator configured about the elastic primary and operable to electrically insulate the elastic primary, wherein the elastic insulator has an elasticity comparable to the elastic primary, thereby providing the elastic cable with an elasticity of the elastic primary and substantially maintaining conductivity of the elastic primary when stretched.

15. The elastic cable of claim 14 , further including:

an elastic shielding configured about the elastic insulator, wherein the elastic shielding includes an electrically conductive material; and

an elastic insulator configured about the elastic shielding, wherein the elastic shielding and the elastic insulator about the elastic shielding configure the elastic cable as an elastic coaxial cable.

16. The elastic cable of claim 15 , wherein the electrically conductive material includes woven metal threads.

17. The elastic cable of claim 15 , wherein the electrically conductive material includes metallic ink.

18. The elastic cable of claim 15 , wherein the electrically conductive material includes conductive carbon nanotubes.

19. The elastic cable of claim 14 , further including:

an electrically conductive nanoparticulate material configured about the elastic insulator and operable to couple to a time domain reflectometer and conduct a time domain reflectometry signal from the time domain reflectometer along a length of the elastic cable to determine cable integrity based on voltage changes in the time domain reflectometry signal; and

a sacrificial material configured about the electrically conductive nanoparticulate material and operable to protect the conductive nanoparticulate material from wear.

20. The elastic cable of claim 19 , wherein the electrically conductive nanoparticulate material includes metallic ink.

21. The elastic cable of claim 19 , wherein the electrically conductive nanoparticulate material includes carbon nanotubes.

22. The elastic cable of claim 19 , wherein the electrically conductive nanoparticulate material has a thickness less than about 100 nanometers.

23. The elastic cable of claim 14 , wherein the elastic cable is an elastic Universal Serial Bus cable.

Continuity (3)
Continuation 12351613 · Jan 9, 2009
Provisional Application 61020623 · Jan 11, 2008
Related Publication 20110309845A1 · Dec 22, 2011