IP Library Granted Patent US 8,808,658
Granted Patent B2
US 8,808,658 · App. 13/155,853 · Granted Aug 19, 2014

Rapid solid-state metathesis routes to nanostructured silicon-germainum

Inventors: Richard B. Kaner (Pacific Palisades, CA); Sabah K. Bux (Chino Hills, CA); Jean-Pierre Fleurial (Altadena, CA); Marc Rodriguez (Granada Hills, CA)
Assignees: California Institute of Technology; The Regents of the University of California
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Quick Facts
Patent No.
US 8,808,658
App. No.
13/155,853
Granted
Aug 19, 2014
Kind
B2
Abstract

Methods for producing nanostructured silicon and silicon-germanium via solid state metathesis (SSM). The method of forming nanostructured silicon comprises the steps of combining a stoichiometric mixture of silicon tetraiodide (SiI 4 ) and an alkaline earth metal silicide into a homogeneous powder, and initating the reaction between the silicon tetraiodide (SiI 4 ) with the alkaline earth metal silicide. The method of forming nanostructured silicon-germanium comprises the steps of combining a stoichiometric mixture of silicon tetraiodide (SiI 4 ) and a germanium based precursor into a homogeneous powder, and initiating the reaction between the silicon tetraiodide (SiI 4 ) with the germanium based precursors.

Claims (46)

1. A method of forming nanostructured silicon comprising the steps of:

(a) combining a stoichiometric mixture of silicon tetraiodide SiI 4 and an alkaline earth metal silicide into a homogeneous powder, and

(b) initiating the reaction between the silicon tetraiodide SiI 4 with the alkaline earth metal silicide.

2. The method of claim 1 , wherein the alkaline earth metal silicide is selected from the group consisting of: Mg 2 Si, CaSi 2 , and CaSi.

3. The method of claim 2 , wherein the initiating the reaction of the SiI 4 with the Mg 2 Si step comprises adding a predetermined amount of ethanol.

4. The method of claim 3 , wherein the initiating the reaction of the SiI 4 with the CaSi step comprises ball milling the SiI 4 and CaSi together.

5. The method of claim 2 , wherein the initiating the reaction of the SiI 4 with the CaSi step comprises resistively heating the powder using a nichrome wire.

6. The method of claim 1 , wherein the nanostructured silicon formed by the method comprises a morphology selected from the group consisting of nanoparticles, nanopowders, nanoclusters, nanocrystals, nanowires and mixtures thereof.

7. The method of claim 1 , wherein the method further comprises the step of washing a salt by-product from the nanostructured silicon with a solution selected from the group consisting of water, alcohol and mixtures thereof.

8. The method of claim 1 , wherein the method further comprises the step of etching a native oxygen layer from the nanostructured silicon by using a treatment comprising hydrofluoric acid.

9. A method of forming nanostructured silicon comprising the steps of:

(a) grinding a stoichiometric mixture of silicon tetraiodide SiI 4 and an alkaline earth metal silicide into a homogeneous powder, and

(b) reacting the silicon tetraiodide SiI 4 with the alkaline earth metal silicide.

10. The method of claim 9 wherein the alkaline earth metal silicide is selected from the group consisting of Mg 2 Si, CaSi 2 , and CaSi.

11. The method of claim 10 wherein the step of reacting the SiI 4 with the CaSi comprises resistively heating the powder using a nichrome wire.

12. The method of claim 10 , wherein the step of reacting the SiI 4 with the Mg 2 Si comprises adding a predetermined amount of ethanol.

13. The method of claim 10 , wherein the step of reacting the SiI 4 with the CaSi comprises ball milling the SiI 4 and CaSi together.

14. A method of forming nanostructured silicon comprising the step of

(a) ball milling a mixture of silicon tetraiodide SiI 4 and an alkaline earth metal silicide into a homogeneous powder, and

(b) reacting the silicon tetraiodide SiI 4 with the alkaline earth metal.

15. The method of claim 14 wherein the alkaline earth metal silicide is selected from the group consisting of Mg 2 Si, CaSi 2 , and CaSi.

16. The method of claim 15 wherein the step of reacting the SiI 4 with the Mg 2 Si comprises adding a predetermined amount of ethanol.

17. A method of forming nanostructured silicon-germanium comprising the steps of:

(a) combining a stoichiometric mixture of SiI 4 and a germanium based precursor into a homogeneous powder, and

(b) initiating the reaction between the SiI 4 and the germanium based precursor.

18. The method of claim 17 , wherein the germanium based precursor is selected from the group consisting of Mg 2 Ge and GeI 4 .

19. The method of claim 17 , wherein the combining step (a) comprises grinding the stoichiometric mixture of SiI 4 and an germanium based precursor into a homogeneous powder.

20. The method of claim 17 , wherein the grinding the stoichiometric mixture of SiI 4 and an germanium based precursor into a homogeneous powder is done in a glove box filled with argon and helium.

21. The method of claim 17 , wherein the combining step (a) comprises ball milling the mixture of silicon tetraiodide and the germanium based precursor into a homogeneous powder.

22. The method of claim 17 , wherein the initiating the reaction of the SiI 4 with the germanium based precursor comprises step comprises resistively heating the homogenous powder using a nichrome wire.

23. The method of claim 17 , wherein the initiating the reaction of the SiI 4 with the germanium based precursor comprises step comprises adding a predetermined amount of ethanol.

24. The method of claim 17 wherein the nanostructured silicon-germanium formed by the method comprises a morphology selected from the group consisting of nanoparticles, nanopowders, nanoclusters, nanocrystals, nanowires and mixtures thereof.

25. The method of claim 17 , wherein the method further comprises the step of washing a salt by-product from the nanostructured silicon-germanium with a solution selected from the group consisting of water, alcohol and mixtures thereof.

26. The method of claim 17 , wherein the method further comprises the step of etching a native oxygen layer from the nanostructured silicon by using a treatment comprising hydrofluoric acid.

27. A method of forming nanostructured silicon comprising the steps of:

(a) combining a stoichiometric mixture of SiI 4 and an alkaline earth metal silicide into a homogeneous powder,

(b) adding tin to the homogeneous powder, and

(c) initiating a reaction between the SiI 4 and the alkaline earth metal silicide.

28. A method of forming nanostructured silicon comprising the steps of:

(a) grinding a stoichiometric mixture of SiI 4 and an alkaline earth metal silicide into a homogeneous powder,

(b) adding tin to the homogeneous powder, and

(c) reacting the SiI 4 with the alkaline earth metal silicide.

29. A method of forming nanostructured silicon comprising the step of

(a) ball milling a mixture of SiI 4 and an alkaline earth metal silicide into a homogeneous powder,

(b) adding tin to the homogeneous powder, and

(c) reacting the SiI 4 with the alkaline earth metal silicide.

Assignments (6)
CONFIRMATORY LICENSE Recorded Jul 23, 2015
From: UNIVERSITY OF CALIFORNIA, LOS ANGELES
To: NATIONAL SCIENCE FOUNDATION
Reel/Frame 036162/0164 →
CONFIRMATORY LICENSE Recorded May 8, 2012
From: CALIFORNIA INSTITUTE OF TECHNOLOGY
To: NASA
Reel/Frame 028221/0938 →
CORRECTIVE ASSIGNMENT TO CORRECT THE NATURE OF CONVEYANCE PREVIOUSLY RECORDED ON REEL 027143 FRAME 0093. ASSIGNOR(S) HEREBY CONFIRMS THE INTER-INSTITUTIONAL AGREEMENT. Recorded Jan 10, 2012
From: CALIFORNIA INSTITUTE OF TECHNOLOGY
To: THE REGENTS OF THE UNIVERSITY OF CALIFORNIA
Reel/Frame 027513/0162 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 28, 2011
From: CALIFORNIA INSTITUTE OF TECHNOLOGY
To: THE REGENTS OF THE UNIVERSITY OF CALIFORNIA
Reel/Frame 027143/0093 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 13, 2011
From: FLEURIAL, JEAN-PIERRE
To: CALIFORNIA INSTITUTE OF TECHNOLOGY
Reel/Frame 026899/0180 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 13, 2011
From: KANER, RICHARD B.; BUX, SABAH K.; RODRIGUEZ, MARC
To: THE REGENTS OF THE UNIVERSITY OF CALIFORNIA
Reel/Frame 026899/0182 →
Continuity (2)
Provisional Application 61352499 · Jun 8, 2010
Related Publication 20110318250A1 · Dec 29, 2011