Cutting blades and assemblies
The invention comprises cutting blades useful for cutting tape in packaging processes and cutting assemblies or bag sealing assemblies using the blades. Generally, the blades comprise a support and a plurality of teeth attached to the support wherein a first set of a plurality of the teeth defining a flat tip are positioned on the support between a second set of a plurality of the teeth defining a sharp tip and a third set of a plurality of the teeth defining a sharp tip.
1. A blade comprising:
a support;
a first set of teeth attached to the support, each defining a flat tip, each flat tip comprising a top surface having a perimeter formed by a first side and a second side that are parallel to each other, a third side and a fourth side that are parallel to each other and perpendicular to the first side and the second side, and a fifth side and a sixth side that are not parallel to each other and not parallel to any of the first, second, third and fourth sides, each of the first set of teeth comprising:
a first lateral surface comprising a horizontal edge which is the fifth side of the top surface, the first lateral surface extends down from the fifth side of the top surface and shares a vertical edge with an adjacent tooth, the first lateral surface meets the support at one end of the vertical edge shared by the first lateral surface and the adjacent tooth, and the opposite end of the vertical edge shared by the first lateral surface and the adjacent tooth is adjacent to the top surface, and
a second lateral surface comprising a horizontal edge which is the sixth side of the top surface, the second lateral surface extends down from the sixth side of the top surface and shares a vertical edge with another adjacent tooth, wherein the second lateral surface meets the support at one end of the vertical edge shared by the second lateral surface and the another adjacent tooth, and the opposite end of the vertical edge shared by the second lateral surface and the another adjacent tooth is adjacent to the top surface; and
second and third sets of teeth attached to the support, each defining a sharp tip, and the first set of teeth is positioned on the support between the second and third sets of teeth.
2. The blade of claim 1 wherein the first set comprises 15 teeth defining a flat tip.
3. The blade of claim 1 wherein the second set and third set each comprises 4½ teeth defining a sharp tip.
4. The blade of claim 1 wherein the second set of teeth and the third set of teeth comprise a combined length that ranges from about 15% to about 40% of the length of the support.
5. The blade of claim 1 wherein the second set of teeth and the third set of teeth comprise a combined length that is about 20% of the length of the support.
6. The blade of claim 1 wherein a difference in height between the first set of teeth and the second set of teeth ranges from about 5% to about 25% of a height of the blade.
7. The blade of claim 1 wherein a difference in height between the first set of teeth and the second set of teeth is about 7% of a height of the blade.
8. The blade of claim 1 wherein a height of the first set of teeth and the second set of teeth is about 25% of a height of the blade.
9. The blade of claim 1 wherein the flat tip of the first set of teeth defines a rough surface that is the top surface of the flat tip.
10. The blade of claim 1 wherein the support defines at least one aperture.
11. The blade of claim 1 comprising a material selected from the group consisting of metal, rigid plastic, and combinations thereof.
12. The blade of claim 1 wherein each of the first set of teeth comprises:
a front surface extending from the support up to the first side of the top surface, the front surface comprising a horizontal edge formed by the first side of the top surface, the width of the front surface continuously increases as the front surface extends from the top surface toward the support,
a third lateral surface extending from the support up to the third side of the top surface, the third lateral surface is a triangular surface having a perimeter formed by the third side of the top surface, a side of the front surface, and a side of the first lateral surface, the third lateral surface having a width that continuously decreases as the third lateral surface extends from the top surface toward the support, the third lateral surface only contacts the support at a vertex of the third lateral surface,
a fourth lateral surface extending from the support up to the fourth side of the top surface, the fourth lateral surface is a triangular surface having a perimeter formed by the fourth side of the top surface, a side of the front surface, and a side of the second lateral surface, the fourth lateral surface having a width that continuously decreases as the fourth lateral surface extends from the top surface toward the support, the fourth lateral surface only contacts the support at a vertex of the fourth lateral surface,
wherein the first lateral surface is a quadrilateral surface that only contacts the support at a corner of the first lateral surface, and the second lateral surface is a quadrilateral surface that only contacts the support at a corner of the second lateral surface.
13. An assembly comprising:
a bag sealing machine;
a blade holder incorporated into the bag sealing machine; and
a blade attached to the blade holder, the blade comprising:
a support;
a first set of teeth attached to the support, each defining a flat tip, each flat tip comprising a top surface having a perimeter formed by a first side and a second side parallel to each other, a third side and a fourth side parallel to each other and perpendicular to the first side and the second side, and a fifth side and a sixth side that are not parallel to each other and not parallel to any of the first, second, third and fourth sides, each of the first set of teeth comprising:
a first lateral surface comprising a horizontal edge which is the fifth side of the top surface, the first lateral surface extends down from the fifth side of the top surface and shares a vertical edge with an adjacent tooth, the first lateral surface meets the support at one end of the vertical edge shared by the first lateral surface and the adjacent tooth, and the opposite end of the vertical edge shared by the first lateral surface and the adjacent tooth is adjacent to the top surface, and
a second lateral surface comprising a horizontal edge which is the sixth side of the top surface, the second lateral surface extends down from the sixth side of the top surface and shares a vertical edge with another adjacent tooth, the second lateral surface meets the support at one end of the vertical edge shared by the second lateral surface and the another adjacent tooth, and the opposite end of the vertical edge shared by the second lateral surface and the another adjacent tooth is adjacent to the top surface; and
second and third sets of teeth attached to the support, each defining a sharp tip; the first set of teeth positioned on the support between the second and third sets of teeth.
14. The assembly of claim 13 wherein the bag sealing machine is a TFT machine.
15. The assembly of claim 14 wherein the blade holder is a taping applicator.
16. The assembly of claim 13 wherein the blade holder is a taping applicator.
17. A method for cutting a material comprising:
cutting the material with a blade in a taping applicator that comprises a blade holder to which the blade is attached, the blade comprising:
a support;
a first set of teeth attached to the support, each defining a flat tip, each flat tip comprising a top surface having a perimeter formed by a first side and a second side parallel to each other, a third side and a fourth side parallel to each other and perpendicular to the first side and the second side, and a fifth side and a sixth side that are not parallel to each other and not parallel to any of the first, second, third and fourth sides, each of the first set of teeth comprising:
a first lateral surface comprising a horizontal edge which is the fifth side of the top surface, the first lateral surface extends down from the fifth side of the top surface and shares a vertical edge with an adjacent tooth, the first lateral surface meets the support at one end of the vertical edge shared by the first lateral surface and the adjacent tooth, and the opposite end of the vertical edge shared by the first lateral surface and the adjacent tooth is adjacent to the top surface, and
a second lateral surface comprising a horizontal edge which is the sixth side of the top surface, the second lateral surface extends down from the sixth side of the top surface and shares a vertical edge with another adjacent tooth, the second lateral surface meets the support at one end of the vertical edge shared by the second lateral surface and the another adjacent tooth, and the opposite end of the vertical edge shared by the second lateral surface and the another adjacent tooth is adjacent to the top surface; and
second and third sets of teeth attached to the support, each defining a sharp tip; the first set of teeth positioned on the support between the second and third sets of teeth.
18. The method of claim 17 wherein the material is selected from the group consisting of a tape, a label, and combinations thereof.
19. The method of claim 17 wherein the material comprises a polypropylene tape.
20. The method of claim 17 wherein the assembly is a TFT bag sealing machine.