Downhole sensor interface
An interface to provide coupling between a downhole sensor and wiring to other electrical equipment. The interface is configured to obtain voltage from a single power line and provide it to the downhole sensor while simultaneously converting sensor data to frequency form for transmission right back over the same power line. In this manner a substantial reduction in downhole wiring may be obtained. This may be particularly beneficial for sensors to be incorporated into downhole equipment where size and space issues are prevalent, particularly in the circumstance of equipment requiring a retrofit in order to accommodate the sensor capacity.
1. A sensor interface for downhole use in a well, the interface comprising:
a central housing configured to be disposed in a shaft of a downhole tool;
circuitry disposed within the central housing;
a lead connector of the central housing to couple multi-wire leads of a strain gauge sensor to said circuitry, the circuitry configured to effectively translate the nature of the multi-wire leads to a single wire solution and thereby reduce the amount of wiring employed within the sensor interface; and
a power line coupling of the central housing to couple a power line to said circuitry, said circuitry configured to simultaneously obtain power and transmit data relative to the power line, wherein said sensor interface is less than about 0.5 inches by about 2 inches in size.
2. The sensor interface of claim 1 rated for exposure to temperatures in excess of about 150° C.
3. The sensor interface of claim 1 wherein the power is up to about 20 volts.
4. The sensor interface of claim 1 wherein the data is a frequency signal of up to about 1.5 MHz.
5. The electronic assembly of claim 1 wherein the power line comprises an expandable coiled power line.
6. An electronic assembly for downhole use in a well, the assembly comprising:
a sensor for measuring a condition;
an expandable coiled power line for supplying power to said sensor;
an interface coupled to said power line and to multi-wire leads of said sensor for simultaneously allowing power and data over said power line; and
a microprocessor coupled to said power line for power and data communication with said sensor while power and data are transmitted thereacross, the microprocessor positioned within about 3 inches of the sensor.
7. The electronic assembly of claim 6 wherein said sensor comprises a strain gauge sensor, said sensor configured for monitoring one of pressure, load, and tension.
8. The electronic assembly of claim 6 wherein the condition is relative to the assembly and/or the well.
9. The electronic assembly of claim 6 wherein the multi-wire leads comprise:
at least two input leads; and
at least two output leads.
10. The electronic assembly of claim 9 wherein said at least two input leads comprise:
at least one power lead; and
at least one ground lead.