IP Library › Granted Patent US 8,912,240
Granted Patent B2
US 8,912,240 · App. 13/774,475 · Granted Dec 16, 2014

Production of methanol and ethanol from CO or CO

Inventors: Jan Hendrik Blank (Doha, QA); David John Cole-Hamilton (St. Andrews, GB); Robert Thomas Hembre (Johnson City, TN); James Allen Ponasik, Jr. (Kingsport, TN)
Assignee: Eastman Chemical Company
C07C29/157
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Quick Facts
Patent No.
US 8,912,240
App. No.
13/774,475
Granted
Dec 16, 2014
Kind
B2
Abstract

This invention relates to a process for making methanol and ethanol from carbon dioxide and hydrogen. The process includes contacting a mixture of carbon dioxide and hydrogen with a catalyst system containing a ruthenium compound—and optionally, a chloride or bromide-containing compound—dispersed in a low-melting tetraorganophosphonium chloride or bromide salt under conditions effective to produce methanol and ethanol. The invention also relates to a process for making methanol and ethanol from carbon monoxide and water using the same catalyst system.

Claims (43)

1. A process for preparing methanol and ethanol, comprising:

contacting a mixture of carbon dioxide and hydrogen with a catalyst system comprising a ruthenium compound and a chloride or bromide-containing compound dispersed in a low-melting tetraorganophosphonium chloride or bromide salt under conditions effective to produce methanol and ethanol,

wherein the chloride or bromide-containing compound is selected from the group consisting of chlorine, bromine, hydrogen chloride, hydrogen bromide, alkyl chloride, alkyl bromide, and a triorganophosphonium salt.

2. The process according to claim 1 , wherein the contacting step is carried out in the presence of methanol.

3. The process according to claim 1 , wherein the mixture further comprises carbon monoxide.

4. The process according to claim 1 , wherein the conditions effective to produce methanol and ethanol comprise a total pressure of 7 MPa to 25 MPa and a temperature of 150° C. to 220° C.

5. The process according to claim 1 , wherein the ruthenium compound is selected from the group consisting of ruthenium oxide, ruthenium chloride, ruthenium bromide, anhydrous ruthenium(IV) dioxide, ruthenium(IV) dioxide hydrate, ruthenium(VIII) tetraoxide, ruthenium(III) trichloride hydrate, ruthenium acetate, ruthenium propionate, ruthenium(III) acetylacetonate, triruthenium dodecacarbonyl, bis[ruthenium(tricarbonyl)dichloride], and bis[ruthenium(tricarbonyl)dibromide].

6. The process according to claim 1 , wherein the chloride or bromide-containing compound is present in an amount sufficient to produce a Cl or Br-containing compound to Ru atom molar ratio of 0.2:1 to 0.8:1.

7. The process according to claim 1 , wherein the chloride or bromide-containing compound is hydrogen chloride or hydrogen bromide.

8. The process according to claim 1 , wherein the chloride or bromide-containing compound is a triorganophosphonium salt having the general formula (II):

[R 1 R 2 R 3 PH][X 2 ]  (II)

wherein

R 1 , R 2 , and R 3 are each independently selected from C 1 -C 24 alkyl or aryl hydrocarbon groups or functionalized alkyl or aryl groups containing ether, alcohol, ketone, carboxylic acid or ester, amine, amide, thioether, phosphine oxide, nitrile, heteroaromatic, or fluorocarbon groups; and

X 2 is chloride or bromide.

9. The process according to claim 8 , wherein X 2 is chloride.

10. The process according to claim 8 , wherein the triorganophosphonium salt is tributylphosphonium chloride.

11. The process according to claim 10 , wherein the molar ratio of the triorganophosphonium salt to Ru atom ranges from 0.2:1 to 0.6:1.

12. The process according to claim 1 , wherein the tetraorganophosphonium salt has the general formula (I):

[R 1 R 2 R 3 R 4 P][X 1 ]  (I)

wherein

R 1 , R 2 , R 3 , and R 4 are each independently selected from C 1 -C 24 alkyl or aryl hydrocarbon groups or functionalized alkyl or aryl groups containing ether, alcohol, ketone, carboxylic acid or ester, amine, amide, thioether, phosphine oxide, nitrile, heteroaromatic, or fluorocarbon groups; and

X 1 is chloride or bromide.

13. The process according to claim 12 , wherein X 1 is chloride.

14. The process according to claim 12 , wherein the tetraorganophosphonium salt is tetrabutylphosphonium chloride.

15. The process according to claim 3 , wherein the volumetric ratio of carbon monoxide to carbon dioxide is from 0.01:1 to 100:1.

16. The process according to claim 1 , wherein the volumetric ratio of carbon dioxide to hydrogen is from 0.1:1 to 1:1.

17. A process for preparing methanol and ethanol, comprising:

contacting a mixture of carbon monoxide and water with a catalyst system comprising a ruthenium compound and a chloride or bromide-containing compound dispersed in a low-melting tetraorganophosphonium chloride or bromide salt under conditions effective to produce methanol and ethanol.

18. The process according to claim 17 , wherein the contacting step is carried out in the presence of methanol.

19. The process according to claim 17 , wherein the contacting step is carried out in the absence of hydrogen.

20. The process according to claim 17 , wherein the conditions effective to produce methanol and ethanol comprise a total pressure of 7 MPa to 25 MPa and a temperature of 150° C. to 220° C.

21. The process according to claim 17 , wherein the ruthenium compound is selected from the group consisting of ruthenium oxide, ruthenium chloride, ruthenium bromide, anhydrous ruthenium(IV) dioxide, ruthenium(IV) dioxide hydrate, ruthenium(VIII) tetraoxide, ruthenium(III) trichloride hydrate, ruthenium acetate, ruthenium propionate, ruthenium(III) acetylacetonate, triruthenium dodecacarbonyl, bis[ruthenium(tricarbonyl)dichloride], and bis[ruthenium(tricarbonyl)dibromide].

22. The process according to claim 17 , wherein the chloride or bromide-containing compound is hydrogen chloride or hydrogen bromide.

23. The process according to claim 17 , wherein the chloride or bromide-containing compound is a triorganophosphonium salt having the general formula (II):

[R 1 R 2 R 3 PH][X 2 ]  (II)

wherein

R 1 , R 2 , and R 3 are each independently selected from C 1 -C 24 alkyl or aryl hydrocarbon groups or functionalized alkyl or aryl groups containing ether, alcohol, ketone, carboxylic acid or ester, amine, amide, thioether, phosphine oxide, nitrile, heteroaromatic, or fluorocarbon groups; and

X 2 is chloride or bromide.

24. The process according to claim 17 , wherein the tetraorganophosphonium salt has the general formula (I):

[R 1 R 2 R 3 R 4 P][X 1 ]  (I)

wherein

R 1 , R 2 , R 3 , and R 4 are each independently selected from C 1 -C 24 alkyl or aryl hydrocarbon groups or functionalized alkyl or aryl groups containing ether, alcohol, ketone, carboxylic acid or ester, amine, amide, thioether, phosphine oxide, nitrile, heteroaromatic, or fluorocarbon groups; and

X 1 is chloride or bromide.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 22, 2013
From: BLANK, JAN HENDRIK; COLE-HAMILTON, DAVID JOHN; HEMBRE, ROBERT THOMAS; PONASIK, JAMES ALLEN, JR.
To: EASTMAN CHEMICAL COMPANY
Reel/Frame 030464/0703 →
Continuity (1)
Related Publication 20140243435A1 · Aug 28, 2014