IP Library Granted Patent US 8,916,644
Granted Patent B2
US 8,916,644 · App. 13/143,337 · Granted Dec 23, 2014

Polypropylene resin composition for use in formation of microporous membrane

Inventors: Satoshi Tamura (Ichihara, JP); Ryoichi Tsunori (Ichihara, JP)
Assignees: Toray Battery Separator Film Co., Ltd; Prime Polymer Co., Ltd.
H01G9/02B01D67/002B01D67/0027B01D67/003B01D69/02B01D71/26C08F110/06C08J5/18C08L23/12H01G9/155H01M2/1653B01D2323/06B01D2323/12B01D2325/22B01D2325/32C08L23/04H01M10/0525Y02E60/13
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Quick Facts
Patent No.
US 8,916,644
App. No.
13/143,337
Granted
Dec 23, 2014
Kind
B2
Abstract

[Object] To provide a polypropylene resin composition for use in the formation of a microporous membrane having excellent heat resistance and strength. [Solution] A polypropylene resin composition for use in the formation of a microporous membrane according to the present invention comprises as an essential component an ultra-high-molecular-weight propylene homopolymer (A) that satisfies the following requirements (1) to (4): (1) the intrinsic viscosity [η] is 7 dl/g or more and less than 25 dl/g; (2) the mesopentad fraction ranges from 90.0% to 99.5%; (3) the melting point ranges from 153° C. to 167° C.; and (4) in an elution temperature-elution volume curve measured by temperature-rising elution fractionation (TREF), the maximum peak has a peak top temperature in the range of 116° C. to 125° C. and a half-width of 7.0° C. or less.

Claims (10)

1. A polypropylene resin composition for use in the formation of a microporous membrane comprising an ultra-high-molecular-weight propylene homopolymer (A) that satisfies the following requirements (1) to (4):

(1) the intrinsic viscosity [η] measured with a decalin solution is 7 dl/g or more and less than 25 dl/g;

(2) the mesopentad fraction as measured by 13 C-NMR (nuclear magnetic resonance) ranges from 90.0% to 99.5%;

(3) the melting point as measured with a differential scanning calorimeter (DSC) ranges from 153° C. to 167° C.; and

(4) in an elution temperature-elution volume curve measured by temperature-rising elution fractionation (TREF) using o-dichlorobenzene, the maximum peak has a peak top temperature in the range of 116° C. to 125° C. and a half-width of 7.0° C. or less.

2. The polypropylene resin composition for use in the formation of a microporous membrane according to claim 1 , further comprising at least one material selected from the group consisting of a plasticizer, a polyolefin other than polypropylene, and an inorganic powder.

3. The polypropylene resin composition for use in the formation of a microporous membrane according to claim 1 , wherein the polypropylene resin composition is used for one selected from the group consisting of a separator, a filter membrane, a separation membrane, and a filter.

4. The polypropylene resin composition for use in the formation of a microporous membrane according to claim 3 , wherein the separator is a battery separator or a condenser separator.

5. The polypropylene resin composition for use in the formation of a microporous membrane according to claim 4 , wherein the battery separator is a lithium-ion secondary battery separator.

6. The polypropylene resin composition for use in the formation of a microporous membrane according to claim 3 , wherein the separation membrane is a medical separation membrane.

Assignments (4)
CORRECTIVE ASSIGNMENT TO CORRECT THE THE ASSIGNOR NAME AND THE ASSIGNEE PREVIOUSLY RECORDED ON REEL 045353 FRAME 0659. ASSIGNOR(S) HEREBY CONFIRMS THE CHANGE OF NAME. Recorded Apr 5, 2018
From: TORAY BATTERY SEPARATOR FILM CO., LTD.
To: TORAY INDUSTRIES, INC.
Reel/Frame 045846/0646 →
CHANGE OF NAME Recorded Feb 16, 2018
From: TORAY INDUSTRIES, INC.
To: TORAY BATTERY SEPARATOR FILM CO., LTD.
Reel/Frame 045353/0659 →
CHANGE OF NAME Recorded Oct 8, 2012
From: TORAY TONEN SPECIALTY SEPARATOR GODO KAISHA
To: TORAY BATTERY SEPARATOR FILM CO., LTD.
Reel/Frame 029094/0017 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 6, 2011
From: TAMURA, SATOSHI; TSUNORI, RYOICHI
To: PRIME POLYMER CO., LTD.; TORAY TONEN SPECIALTY SEPARATOR GODO KAISHA
Reel/Frame 026566/0405 →
Priority Claims (1)
JP 2009-001950 · Jan 7, 2009 · national
Continuity (1)
Related Publication 20110269900A1 · Nov 3, 2011