AC/DC planar transformer
An inductive element including a magnetic core with a section received in a central opening defined in each of the layers in a multilayer circuit board. A primary winding, an auxiliary winding, and a secondary winding are each realized in conductive coils located on a plurality of layers in the circuit board. The secondary winding is separated from the other windings by a relatively-thick dielectric layer. Other dielectric layers separate each of the layers with the coils. EMI shields are provided on other layers. The coils are located in a central region of each layer so as to provide an adequate safety margin from the side edges of the inductive element.
1. An inductive element, comprising:
a multilayer circuit board wherein each layer of the board includes a central opening defined therein, wherein:
a plurality of the layers in the board include a coil of conductive material thereon through which current can flow, and further wherein one or more of these coils constitute a primary winding and wherein one or more or more of these coils constitute a secondary winding and wherein the coils are provided within a central area on the layers of the board to provide an adequate safety margin along the side edges of the board;
a plurality of other layers in the board, each of the other layers being substantially similar in shape and size, wherein the plurality of other layers serve as dielectric layers to separate the coils from each other, and to separate the primary winding from the secondary winding by an adequate safety margin; and
pass-through leads in the board interconnect selected ones of the coils to create the primary and secondary windings; and
a magnetic core, a portion of which is received within the central opening in the board.
2. An inductive element as defined in claim 1 , wherein a plurality of other layers constitute EMI shields.
3. An inductive element as defined in claim 1 , wherein the primary winding is separated from the secondary winding by at least approximately 10 mils.
4. An inductive element as defined in claim 3 , wherein the primary winding is separated from the secondary winding by at least approximately 14 mils.
5. An inductive element as defined in claim 4 , wherein the plurality of coils of the primary winding are separated from each other by a dielectric layer having a thickness of less than approximately 5 mils.
6. An inductive element as defined in claim 5 , wherein the plurality of coils of the primary winding are separated from each other by a dielectric layer having a thickness of approximately 3 mils or less.
7. An inductive element as defined in claim 1 , wherein the multilayer circuit board is rectangular in shape with the rectangle having a length that is substantially greater than the width of the rectangle.
8. An inductive element as defined in claim 7 , wherein the central opening is oval-shaped.
9. An inductive element as defined in claim 1 , wherein the central opening is oval-shaped.
10. An inductive element as defined in claim 1 , wherein one or more of the coils constitute an auxiliary winding.