IP Library Granted Patent US 8,946,562
Granted Patent B2
US 8,946,562 · App. 13/352,978 · Granted Feb 3, 2015

Printed circuit boards including strip-line circuitry and methods of manufacturing same

Inventors: Wayne L. Moul (Loveland, CO); Robert J. Behnke, II (Erie, CO); Scott E. M. Frushour (Boulder, CO); Jeffrey L. Jensen (Boulder, CO)
Assignee: Covidien LP
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Quick Facts
Patent No.
US 8,946,562
App. No.
13/352,978
Granted
Feb 3, 2015
Kind
B2
Abstract

A printed circuit board includes a first layer stack and a second layer stack coupled to the first layer stack. The first layer stack includes a first electrically-insulating layer, a first electrically-conductive layer, and a cut-out area defining a void that extends therethrough. The first electrically-insulating layer includes a first surface and an opposite second surface. The first electrically-conductive layer is disposed on the first surface of the first electrically-insulating layer. The second layer stack includes a second electrically-insulating layer. The second electrically-insulating layer includes a first surface and an opposite second surface. One or more electrically-conductive traces are disposed on the first surface of the second electrically-insulating layer. The printed circuit board further includes a device at least partially disposed within the cut-out area. The device is electrically-coupled to one or more of the one or more electrically-conductive traces disposed on the first surface of the second electrically-insulating layer.

Claims (24)

1. A printed circuit board (PCB), comprising:

a first layer stack including a first electrically-insulating layer, a first electrically-conductive layer, and a cut-out area defining a void that extends through the first layer stack, the first electrically-insulating layer including a first surface and an opposite second surface, the first electrically-conductive layer disposed on the first surface of the first electrically-insulating layer;

a second layer stack coupled to the first layer stack, the second layer stack including a second electrically-insulating layer, the second electrically-insulating layer including a first surface and an opposite second surface;

an electrically-conductive trace disposed on the first surface of the second electrically-insulating layer;

a device at least partially disposed within the cut-out area and electrically-coupled to the electrically-conductive trace; and

a sheet of electrically-conductive material including a first portion covering the cut-out area and a second portion disposed on a portion of the first surface of the first electrically-insulating layer.

2. The PCB of claim 1 , wherein the second layer stack further includes a second electrically-conductive layer disposed on the second surface of the second electrically-insulating layer.

3. The PCB of claim 1 , wherein the cut-out area is configured to receive therein at least a portion of the device.

4. The PCB of claim 3 , wherein a height of the device is less than a thickness of the first electrically-insulating layer.

5. The PCB of claim 3 , wherein the device includes a top surface and a bottom surface.

6. The PCB of claim 5 , wherein the first electrically-conductive layer includes a first surface and an opposite second surface, and the top surface of the device is disposed below the second surface of the first electrically-conductive layer.

7. The PCB of claim 6 , wherein the void defined by the cut-out area includes a first volume of void space defined between the top surface of the device and a plane containing the first surface of the first electrically-conductive layer.

8. The PCB of claim 7 , further comprising dielectric material disposed in at least a portion of the first volume of void space.

9. The PCB of claim 8 , further comprising a sheet of electrically-conductive material including a first portion configured to cover the cut-out area.

10. The PCB of claim 9 , further comprising a third layer stack coupled to the first layer stack, the third layer stack including a third electrically-insulating layer having a first surface.

11. The PCB of claim 10 , further comprising a signal layer disposed in association with the first surface of the third electrically-insulating layer.

12. The PCB of claim 11 , further comprising a cut-out area defining a void that extends from the first surface of the third electrically-insulating layer to the first surface of the second electrically-insulating layer.

13. The PCB of claim 3 , wherein a height of the device is greater than a height of the first layer stack.

14. The PCB of claim 13 , further comprising one or more gap areas disposed in adjoining relation to the cut-out area.

15. The PCB of claim 14 , wherein the one or more gap areas are configured to at least one of physically isolate the device from the first electrically-conductive layer or electrically isolate the device from the first electrically-conductive layer.

16. The PCB of claim 15 , further comprising a heat sink layer disposed in association with the top surface of the device.

17. The PCB of claim 1 , wherein the second surface of the first electrically-insulating layer is coupled to the first surface of the second electrically-insulating layer.

18. The PCB of claim 1 , wherein the first electrically-conductive layer is a ground plane.

19. The PCB of claim 1 , wherein the first electrically-conductive layer is a power plane.

Assignments (2)
CHANGE OF NAME Recorded Oct 2, 2012
From: TYCO HEALTHCARE GROUP LP
To: COVIDIEN LP
Reel/Frame 029065/0403 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 18, 2012
From: MOUL, WAYNE L.; BEHNKE, ROBERT J., II; FRUSHOUR, SCOTT E.M.; JENSEN, JEFFREY L.
To: TYCO HEALTHCARE GROUP LP
Reel/Frame 027554/0251 →
Continuity (1)
Related Publication 20130180763A1 · Jul 18, 2013