IP Library › Granted Patent US 8,957,561
Granted Patent B2
US 8,957,561 · App. 13/364,349 · Granted Feb 17, 2015

Rotor for rotary electric machine

Inventors: Shinya Sano (Toyota, JP); Yuta Watanabe (Nishio, JP)
Assignee: Toyota Jidosha Kabushiki Kaisha
H02K1/2766
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Quick Facts
Patent No.
US 8,957,561
App. No.
13/364,349
Granted
Feb 17, 2015
Kind
B2
Abstract

A plurality of magnetic poles are disposed at intervals, in a circumferential direction, at an outer periphery of a rotor core. Each magnetic pole has a pair of permanent magnets disposed spaced apart from each other in the circumferential direction, and a magnetic flux suppression hole that suppresses flow of magnetic flux and that is formed extending on the inward side in the radial direction, between inner-periphery-side end portions of each permanent magnet. The magnetic flux suppression hole is formed of two first holes respectively communicating with magnet insertion holes into which the permanent magnets are inserted, and a second hole that is formed between the first holes with bridge portions interposed therebetween. An outer-periphery-side end portion of the second hole is positioned further outward than an imaginary straight line that passes through the inner-periphery-side end portions of the pair of permanent magnets.

Claims (18)

1. A rotor for a rotary electric machine, comprising:

a rotor core in which a plurality of magnetic poles are provided at intervals, in a circumferential direction of the rotor core, at an outer periphery of the rotor core in a radial direction, wherein

each of the magnetic poles has a pair of permanent magnets disposed spaced apart from each other in the circumferential direction, and a magnetic flux suppression hole that suppresses flow of magnetic flux and that is formed, between inner-periphery-side end portions of the permanent magnets, in the radial direction, such that the magnetic flux suppression hole extends inwards in the radial direction;

the magnetic flux suppression hole has two first holes respectively communicating with magnet insertion holes into which the permanent magnets are inserted, and a second hole that is formed between the first holes with bridge portions interposed between the second hole and the first holes; and

an outer-periphery-side end portion of the second hole in the radial direction is positioned further outward in the radial direction than an imaginary straight line that passes through the inner-periphery-side end portions of the pair of permanent magnets,

only two bridge portions are provided between the two first holes and the second hole, respectively, each of outer-periphery-side end portions of the first holes and the outer-periphery-side end portion of the second hole is formed in a straight line shape parallel to the direction of the imaginary straight line, and each of the bridge portions are offset from each of the inner-periphery-side end portions of the pair of permanent magnets to a side of a magnetic pole centerline, which is a radial direction line that passes through a center position of the magnetic pole in the circumferential direction.

2. The rotor for a rotary electric machine according to claim 1 , wherein each of the pair of permanent magnets has a flat shape.

3. The rotor for a rotary electric machine according to claim 2 , wherein

a cross section, perpendicular to an axial direction of the rotor core, of each of the pair of permanent magnets, has an elongated rectangular shape.

4. The rotor for a rotary electric machine according to claim 2 , wherein a longitudinal direction of each of the pair of permanent magnets is disposed substantially along the radial direction.

5. The rotor for a rotary electric machine according to claim 1 , wherein the second hole has a central hole corresponding to a center of each magnetic pole in the circumferential direction, and circumferential direction side holes that are positioned on both sides of the central hole in the circumferential direction; and

a jutting width of the central hole towards the outer periphery in the radial direction is set to be greater than a jutting width of the circumferential direction side holes.

6. The rotor for a rotary electric machine according to claim 1 , wherein the pair of permanent magnets are disposed, at positions spaced apart from each other in the circumferential direction, in a position substantially along the radial direction; and

a separate permanent magnet is disposed substantially along an outer peripheral face of the rotor core, between the pair of permanent magnets, in the vicinity of the outer peripheral face.

7. The rotor for a rotary electric machine according to claim 6 , wherein each of the pair of permanent magnets and the separate permanent magnet has a flat shape.

8. The rotor for a rotary electric machine according to claim 7 , wherein a cross section, perpendicular to an axial direction of the rotor core, of each of the pair of permanent magnets and the separate permanent magnet has an elongated rectangular shape.

9. The rotor for a rotary electric machine according to claim 7 , wherein a longitudinal direction of each of the pair of permanent magnets is disposed substantially along the radial direction.

10. The rotor for a rotary electric machine according to claim 7 , wherein a position of the separate permanent magnet in the radial direction is substantially identical to a position, in the radial direction, of the outer-periphery-side end portions of the pair of permanent magnets in the radial direction.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 2, 2012
From: SANO, SHINYA; WATANABE, YUTA
To: TOYOTA JIDOSHA KABUSHIKI KAISHA
Reel/Frame 027638/0601 →
Priority Claims (1)
JP 2011-021480 · Feb 3, 2011 · national
Continuity (1)
Related Publication 20120200188A1 · Aug 9, 2012