Use of thermoplastic composition comprising polyether-block copolyamides as additive

1. A method for the preparation of a molded article formed of an olefin polymer comprising:

a) providing a particulate molding feedstock comprising a mixture of a particulate olefin polymer composition and a densification aid comprising a polyether-block copolyamide, wherein the particulate molding feedstock comprises from 0.001 to 1 weight percent of the densification aid;

b) introducing said molding feedstock into the mold cavity of a rotational mold;

c) rotating said mold about at least one axis;

d) during the rotation of said mold, heating said olefin polymer composition incorporating said densification aid to a temperature sufficient to provide a molten state of said polymer composition to form a molded article configured to the shape of said mold cavity;

e) thereafter cooling said molten polymer composition within the confines of said mold cavity to a temperature effective to solidify said olefin polymer composition within the confines of said mold cavity; and

f) retrieving said solidified molded article from said mold cavity.

2. The method of claim 1 wherein said densification aid comprises said polyether-block copolyamide as a major component and in addition comprises a minor component selected from the group consisting of a thermoplastic polyurethane, a polyetherester, polyethylene glycol, and a fluoropolymer.

3. The method of claim 1 wherein said olefin polymer composition comprises an ethylene or propylene homopolymer or copolymer.

4. The method of claim 3 comprising subsequent to the introduction of said olefin polymer composition and said densification additive into said mold cavity, said polymer is heated to a sintering temperature in which individual particles of said olefin polymer are coalesced followed by densification of said molten polymer and the increase of the temperature in said mold cavity to a peak internal air temperature within said mold cavity followed by the cooling of said mold cavity to a crystallization temperature for the solidification of said molten polymer to produce said molded article wherein the peak internal air temperature within said mold cavity to produce a designated number of air bubbles within said molten polymer is reduced by an increment of at least 10° C. from the peak internal air temperature required to produce the designated number of air bubbles for a polymer molded under identical conditions without the introduction of said densification aid into said mold cavity.

5. The method of claim 1 wherein said polyether-block copolyamide has a polyether content within the range of 10-70 weight percent.

6. The method of claim 1 wherein said polyether-block copolyamide has a polyether content within the range of 35-60 weight percent.

7. The method of claim 1 wherein said densification aid comprises a fluoropolymer in an amount less than the amount of said polyether-block copolyamide.

8. The method of claim 7 wherein said fluoropolymer is vinylidene fluoride homopolymer or copolymer.

9. The method of claim 8 wherein said fluoropolymer is a copolymer of vinylidene fluoride and hexyl fluoropropylene.

10. The method of claim 1 further comprising introducing a UV stabilizer into said mold cavity concomitantly with the introduction of said polymer composition and said densification aid.

11. The method of claim 10 wherein said UV stabilizer is introduced into said mold cavity in an amount within the range of 0.025-0.5 weight percent based upon the amount of said olefin polymer.

12. The method of claim 10 wherein said UV stabilizer is a hindered amine light stabilizer.

13. The method of claim 1 wherein said olefin polymer composition comprises a first olefin polymer and a second polymer which is different from said processing aid and said first olefin polymer which is present in an amount less than said first olefin polymer and said second polymer is selected from the group consisting of a polyamide, a copolyamide, a polyolefin, a copolymer of ethylene and vinyl acetate or vinyl alcohol, polystyrene, polycarbonate, and polyvinyl chloride.

14. The method of claim 1 , wherein the particulate molding feedstock comprises from 99 to 99.999 wt. % of the particulate olefin polymer composition.