Reducing risk of disbonding in areas of differing strain
Technologies for reducing the risk of disbonding between two bonded members at areas of differing strain in the members are provided. Where the difference in strain between the two bonded members becomes excessing, movement of the members relative to each other may cause a traditional rigid adhesive to fail, resulting in a disbond or delamination in one or both composite members at the point of differing strain. Disbonding may be minimized or prevented by placing a compliant material, such as a thin sheet of rubber, between the structural members at the point of differing strain. The compliance of the material may allow the compliant material to deform enough to remain bonded to both structural members when subjected to a stress that might otherwise disbond or delaminate the bonded members.
1. A structure of an aircraft comprising:
a first structural member having a first major longitudinal axis including an inboard end on the longitudinal axis, and a distal outboard end on the longitudinal axis;
a second structural member having a second major longitudinal axis parallel to the first major longitudinal axis, the second structural member bonded to the first structural member using an adhesive along a bondline having a third major longitudinal axis parallel to the first and second major longitudinal axes and between the first structural member and the second structural member where substantially similar strain may occur between the first structural member and the second structural member when under a load; and
a flexible interface component disposed between the first structural member and the second structural member and only at an end portion of the bondline along the third major longitudinal axis between the first structural member and the second structural member where a differential in strain may occur between the first structural member and the second structural member when under a load,
the flexible interface component at the end portion of the bondline being disposed proximate to the inboard end of the first structural member opposite the distal outboard end of the first structural member.
2. The structure of claim 1 , wherein the flexible interface component is bonded to both the first structural member and the second structural member using the adhesive.
3. The structure of claim 1 , wherein the flexible interface component comprises a reinforcing material.
4. The structure of claim 1 , wherein the flexible interface component comprises a thin piece of rubber.
5. The structure of claim 1 , wherein the flexible interface component comprises a thin piece of fiberglass-reinforced nitrile rubber film.
6. The structure of claim 1 , wherein the first structural member comprises a skin of the structure, and wherein the second structural member comprises a stringer bonded to the skin of the structure.
7. The structure of claim 6 , wherein the area of the bond where the difference in strain exists comprises an end of the stringer.
8. A method for reducing a risk of disbond between two bonded structural members in a wing structure of an aircraft, the method comprising:
identifying an end portion of a bondline between a first structural member and a second structural member in a major longitudinal direction where a differential in strain may occur between the first structural member and the second structural member when under a load, the end portion of the bondline in the major longitudinal direction being disposed proximate to an inboard portion of the first structural member attached to the aircraft and opposite an outboard distal end portion of the first structural member;
disposing a flexible interface component between the first structural member and the second structural member only at the end portion of the bondline in the major longitudinal direction; and
applying an adhesive along the bondline and proximate to the end portion of the bondline.
9. The method of claim 8 , wherein the flexible interface component is disposed between the first structural member and the second structural member during co-bonding of the first structural member and the second structural member.
10. The method of claim 8 , wherein the flexible interface component is bonded to both the first structural member and the second structural member.
11. The method of claim 8 , wherein the flexible interface component comprises a reinforcing material.
12. The method of claim 8 , wherein the flexible interface component comprises a thin piece of rubber.
13. The method of claim 8 , wherein the flexible interface component comprises a thin piece of fiberglass-reinforced nitrile rubber film.
14. The method of claim 8 , wherein the first structural member comprises a skin of the structure, and wherein the second structural member comprises a stringer bonded to the skin of the structure.
15. The method of claim 14 , wherein the area of the bond where the difference in strain exists comprises an end of the stringer.
16. A system for reducing a risk of disbond between a skin of a wing structure in an aircraft and a stringer bonded to the skin, the system comprising:
the skin of the wing structure;
the stringer having a major longitudinal axis bonded along a bondline to the skin along a length of the wing structure; and
a flexible interface component only disposed between the skin and the stringer at an end portion of the bondline on the major longitudinal axis and between the skin and the stringer where a differential in strain occurs between the skin and the stringer when the wing structure is under a load, the end portion of the bondline on the major longitudinal axis being disposed proximate to an inboard portion of the stringer attached to the aircraft and opposite an outboard distal end portion of the stringer.
17. The system of claim 16 , wherein the flexible interface component is disposed between the skin and the stringer only at an end of the stringer nearest a point of attachment of the wing structure to a fuselage of the aircraft.
18. The system of claim 16 , wherein the flexible interface component is disposed between the skin and the stringer only at an end of the stringer comprising the stringer runout.