IP Library Granted Patent US 8,986,845
Granted Patent B2
US 8,986,845 · App. 13/189,013 · Granted Mar 24, 2015

Ceramic composite article having laminar ceramic matrix

Inventors: Michael A. Kmetz (Colchester, CT); Kirk C. Newton (Enfield, CT); Douglas M. Berczik (Manchester, CT); Timothy Coons (Narragansett, RI)
Assignee: United Technologies Corporation
C04B35/806C04B35/565C04B35/6286C04B35/62863C04B35/62868C04B35/62871C04B35/62873C04B35/62878C04B35/62884
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Quick Facts
Patent No.
US 8,986,845
App. No.
13/189,013
Granted
Mar 24, 2015
Kind
B2
Abstract

A ceramic composite article includes ceramic carbide fibers and a ceramic matrix in which the ceramic carbide fibers are embedded. The ceramic matrix includes a laminar structure with at least one layer of a first ceramic material and at least one layer of a second, different ceramic material.

Claims (25)

1. A ceramic composite article comprising:

ceramic carbide fibers; and

a ceramic matrix in which the ceramic carbide fibers are embedded, the ceramic matrix including a laminar structure comprising at least one layer of crystalline elemental boron and at least one layer of a ceramic material, the ceramic material including a silicon-containing material.

2. The ceramic composite article as recited in claim 1 , wherein the ceramic carbide fibers comprise silicon carbide fibers.

3. The ceramic composite article as recited in claim 1 , wherein the silicon-containing material is silicon carbide.

4. The ceramic composite article as recited in claim 1 , including an interface coating between the ceramic carbide fibers and the ceramic matrix.

5. The ceramic composite article as recited in claim 4 , wherein the interface coating comprises boron nitride.

6. The ceramic composite article as recited in claim 4 , wherein the interface coating includes a layer of boron nitride directly on peripheral surfaces of the ceramic carbide fibers.

7. The ceramic composite article as recited in claim 4 , wherein the interface coating comprises pyrolytic carbon.

8. The ceramic composite article as recited in claim 4 , wherein the interface coating comprises silicon nitride.

9. The ceramic composite article as recited in claim 4 , wherein the interface coating is a multi-layer coating that includes at least two layers selected from a group consisting of a boron nitride layer, a pyrolytic carbon layer, and a silicon nitride layer.

10. The ceramic composite article as recited in claim 1 , including multiple layers of the crystalline elemental boron first and multiple layers of the ceramic material in alternating arrangement with the multiple layers of the crystalline elemental boron.

11. The ceramic composite article as recited in claim 1 , wherein the ceramic carbide fibers comprise boron carbide fibers.

12. The ceramic composite article as recited in claim 1 , wherein the crystalline elemental boron has a hexagonal crystal structure.

13. The ceramic composite article as recited in claim 1 , wherein the ceramic carbide fibers are silicon carbide fibers, and crystalline elemental boron has a coefficient of thermal expansion and the silicon carbide fibers have a coefficient of thermal expansion that matches the coefficient of thermal expansion of the crystalline elemental boron.

14. A ceramic composite article comprising:

silicon carbide fibers;

an interface coating on the silicon carbide fibers; and

a ceramic matrix in which the silicon carbide fibers are embedded, the ceramic matrix including a laminar structure comprising multiple layers of crystalline elemental boron in alternating arrangement with multiple layers of a silicon-containing material, the crystalline elemental boron having a coefficient of thermal expansion and the silicon carbide fibers having a coefficient of thermal expansion that matches the coefficient of thermal expansion of the crystalline elemental boron.

15. The ceramic composite article as recited in claim 14 , wherein the interface coating comprises boron nitride.

16. The ceramic composite article as recited in claim 14 , wherein the interface coating comprises pyrolytic carbon.

17. The ceramic composite article as recited in claim 14 , wherein the interface coating comprises silicon nitride.

18. The ceramic composite article as recited in claim 14 , wherein the silicon-containing material is silicon carbide.

19. The ceramic composite article as recited in claim 14 , wherein the interface coating is a multi-layer coating that includes at least two layers selected from a group consisting of a boron nitride layer, a pyrolytic carbon layer, and a silicon nitride layer.

20. The ceramic composite article as recited in claim 14 , wherein the crystalline elemental boron has a hexagonal crystal structure.

Assignments (4)
CHANGE OF NAME Recorded Jul 27, 2023
From: RAYTHEON TECHNOLOGIES CORPORATION
To: RTX CORPORATION
Reel/Frame 064714/0001 →
CORRECTIVE ASSIGNMENT TO CORRECT THE AND REMOVE PATENT APPLICATION NUMBER 11886281 AND ADD PATENT APPLICATION NUMBER 14846874. TO CORRECT THE RECEIVING PARTY ADDRESS PREVIOUSLY RECORDED AT REEL: 054062 FRAME: 0001. ASSIGNOR(S) HEREBY CONFIRMS THE CHANGE OF ADDRESS. Recorded Mar 4, 2021
From: UNITED TECHNOLOGIES CORPORATION
To: RAYTHEON TECHNOLOGIES CORPORATION
Reel/Frame 055659/0001 →
CHANGE OF NAME Recorded Sep 4, 2020
From: UNITED TECHNOLOGIES CORPORATION
To: RAYTHEON TECHNOLOGIES CORPORATION
Reel/Frame 054062/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 22, 2011
From: KMETZ, MICHAEL A.; NEWTON, KIRK C.; BERCZIK, DOUGLAS M.; COONS, TIMOTHY
To: UNITED TECHNOLOGIES CORPORATION
Reel/Frame 026635/0660 →
Continuity (1)
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