IP Library Granted Patent US 8,991,047
Granted Patent B2
US 8,991,047 · App. 14/248,689 · Granted Mar 31, 2015

Method of repairing a wind turbine blade

Inventors: George M. Anasis (New Albany, OH); Joost Bogaert (Lier, BE); Ricardo Arellano (Independence, KS); Gregg Flobeck (Monument, CO)
Assignee: Sky Climber Wind Solutions, LLC
B23P6/002F03D1/003F03D1/06F05B2260/80Y02E10/721F16C2360/31
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Quick Facts
Patent No.
US 8,991,047
App. No.
14/248,689
Granted
Mar 31, 2015
Kind
B2
Abstract

A method of repairing a wind turbine blade while mounted on a tower without removing the blade from the tower is provided. The method includes positioning the wind turbine blade in a substantially vertical orientation. Next, a containment structure is positioned adjacent to a damaged portion of the blade. The damaged portion is at least partially enclosed by the containment structure and the temperature of the air within the containment structure heated. The blade is repaired by removing a damaged portion of the blade, installing a repair portion to the blade where the damaged portion was removed, and the repair portion is cured in the heated containment structure.

Claims (44)

1. A method of repairing a wind turbine blade ( 100 ) while mounted on a tower ( 500 ) without removing the blade ( 100 ) from the tower ( 500 ), comprising:

positioning the blade ( 100 ) in a substantially vertical orientation;

positioning a containment structure ( 620 ) adjacent to a damaged portion ( 230 ) of the blade ( 100 );

enclosing the damaged portion ( 230 ) of the blade ( 100 ) with a portion of the containment structure ( 620 ) and creating a seal above the damaged portion ( 230 ) of the blade ( 100 );

heating the air within the containment structure ( 620 );

removing the damaged portion ( 230 ) of the blade ( 100 );

installing a repair portion ( 240 ) to the blade ( 100 ) where the damaged portion ( 230 ) was removed;

curing the repair portion ( 240 ) within the containment structure ( 620 ); and

removing the containment structure ( 620 ) from the blade ( 100 ).

2. The method of claim 1 , wherein the containment structure ( 620 ) includes a work platform.

3. The method of claim 2 , wherein the containment structure ( 620 ) includes a waterproof shell.

4. The method of claim 3 , further including the step of shielding the repair portion ( 240 ) from the wind with the containment structure ( 620 ).

5. The method of claim 4 , further including the step of creating a seal around the entire repair portion ( 240 ).

6. The method of claim 4 , wherein the containment structure ( 620 ) includes a dust collection system.

7. The method of claim 4 , wherein the containment structure ( 620 ) includes a HVAC system to heat and cool the containment structure ( 620 ) and the repair portion ( 240 ) of the blade ( 100 ).

8. The method of claim 7 , further including the step of controlling the humidity of the air within the containment structure ( 620 ).

9. The method of claim 4 , further including the step of applying a load to the blade ( 100 ) to reduce the stress on the blade ( 100 ).

10. The method of claim 4 , further including the step of suspending the containment structure ( 620 ) from a nacelle ( 400 ) via a hoisting system ( 1600 ) including at least one cable and at least one hoist, and further including the step of operating the hoist to position the containment structure ( 620 ) adjacent to a damaged portion ( 230 ) of the blade ( 100 ).

11. A method of repairing a wind turbine blade ( 100 ) while mounted on a tower ( 500 ) without removing the blade ( 100 ) from the tower ( 500 ), comprising:

positioning the blade ( 100 ) in a substantially vertical orientation;

positioning a waterproof containment structure ( 620 ), including a work platform and a dust collection system, adjacent to a damaged portion ( 230 ) of the blade ( 100 );

enclosing the damaged portion ( 230 ) of the blade ( 100 ) with a portion of the containment structure ( 620 ) and creating a seal above the damaged portion ( 230 ) of the blade ( 100 );

heating the air within the containment structure ( 620 );

removing the damaged portion ( 230 ) of the blade ( 100 ) and controlling particulate debris with the dust collection system;

installing a repair portion ( 240 ) to the blade ( 100 ) where the damaged portion ( 230 ) was removed;

curing the repair portion ( 240 ) within the containment structure ( 620 ); and

removing the containment structure ( 620 ) from the blade ( 100 ).

12. The method of claim 11 , further including the step of shielding the repair portion ( 240 ) from the wind with the containment structure ( 620 ).

13. The method of claim 12 , further including the step of creating a seal around the entire repair portion ( 240 ).

14. The method of claim 11 , wherein the containment structure ( 620 ) includes a HVAC system to heat and cool the containment structure ( 620 ) and the repair portion ( 240 ) of the blade ( 100 ).

15. The method of claim 14 , further including the step of controlling the humidity of the air within the containment structure ( 620 ).

16. The method of claim 11 , further including the step of applying a load to the blade ( 100 ) to reduce the stress on the blade ( 100 ).

17. The method of claim 12 , further including the step of suspending the containment structure ( 620 ) from a nacelle ( 400 ) via a hoisting system ( 1600 ) including at least one cable and at least one hoist, and further including the step of operating the hoist to position the containment structure ( 620 ) adjacent to a damaged portion ( 230 ) of the blade ( 100 ).

18. A method of repairing a wind turbine blade ( 100 ) while mounted on a tower ( 500 ) without removing the blade ( 100 ) from the tower ( 500 ), comprising:

positioning the blade ( 100 ) in a substantially vertical orientation;

positioning a waterproof containment structure ( 620 ), including a work platform and a dust collection system, adjacent to a damaged portion ( 230 ) of the blade ( 100 ) and shielding the damaged portion from water and wind;

enclosing the damaged portion ( 230 ) of the blade ( 100 ) with a portion of the containment structure ( 620 ) and creating a seal around the damaged portion ( 230 ) of the blade ( 100 );

heating the air within the containment structure ( 620 );

removing the damaged portion ( 230 ) of the blade ( 100 ) and controlling particulate debris with the dust collection system;

installing a repair portion ( 240 ) to the blade ( 100 ) where the damaged portion ( 230 ) was removed;

curing the repair portion ( 240 ) within the containment structure ( 620 ); and

removing the containment structure ( 620 ) from the blade ( 100 ).

19. The method of claim 18 , wherein the containment structure ( 620 ) includes a HVAC system to heat and cool the containment structure ( 620 ) and the repair portion ( 240 ) of the blade ( 100 ).

20. The method of claim 18 , further including the step of applying a load to the blade ( 100 ) to reduce the stress on the blade ( 100 ).

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 9, 2014
From: ANASIS, GEORGE; ARELLANO, RICARDO; BOGAERT, JOOST; FLOBECK, GREGG
To: SKY CLIMBER WIND SOLUTIONS, LLC
Reel/Frame 032635/0699 →
Continuity (3)
Continuation 13755315 · Jan 31, 2013
Continuation 12684378 · Jan 8, 2010
Related Publication 20140202002A1 · Jul 24, 2014