Center-folded film splicer
A center-folded film splicer is disclosed. The splicer comprises a splicer assembly that is adjustably mounted to a wrapping device such that it can be moved between a storage position and an operating (or splicing) position. The splicer assembly comprises a pair of heat bars, an upper heat bar and a lower heat bar, connected with a synchronized hinge and a back-up pad bar disposed therebetween. In this manner, the upper and lower layers (or “legs”) of the films from a depleted film roll and a fresh film roll can be simultaneously sealed to each other to create a continuous film that does not need to be rethreaded through the wrapping device when replacing film rolls.
1. A center-folded film splicer for a wrapping device, comprising:
a frame;
a track attached to the frame; and
a splicer assembly attached to the track, the splicer assembly comprising a synchronized hinge, an upper heat bar coupled to the hinge, a lower heat bar coupled to the hinge, and a backup pad bar attached to the hinge and disposed between the upper heat bar and the lower heat bar,
wherein the hinge is configured to pivot the upper heat bar and the lower heat bar in unison.
2. The center-folded film splicer of claim 1 wherein the splicer assembly is slidably attached to the track.
3. The center-folded film splicer of claim 2 wherein the splicer assembly is configured to move between an operating position and a storage position.
4. The center-folded film splicer of claim 2 , wherein the splicer assembly is slidably attached to the track with a slide roller carriage.
5. The center-folded film splicer of claim 1 wherein the upper heat bar and the lower heat bar simultaneously seal an upper leg of a first center-folded film and an upper leg of second center-folded film on a first side of the back-up pad bar and a lower leg of the first center-folded film and a lower leg of the second center-folded film on a second side of the back-up pad bar.
6. The center-folded film splicer of claim 1 further comprising a film feeder.
7. The center-folded film splicer of claim 1 further comprising a control system configured to control heating of the upper heat bar and the lower heat bar.
8. The center-folded film splicer of claim 7 further comprising a position indication switch on the upper heat bar that is electrically coupled to the control system.
9. The center-folded film splicer of claim 8 further comprising a pushbutton switch electrically coupled to the control system, wherein the control system sends a heating signal to the upper heat bar and the lower heat bar when the position indication switch indicates that the upper heat bar and the lower heat bar are fully closed and the pushbutton switch is engaged.