IP Library Granted Patent US 9,005,335
Granted Patent B2
US 9,005,335 · App. 13/665,620 · Granted Apr 14, 2015

Hybrid parallel / serial process for carbon dioxide capture from combustion exhaust gas using a sweep-based membrane separation step

Inventors: Richard W. Baker (Palo Alto, CA); Xiaotong Wei (Fremont, CA); Timothy C Merkel (Menlo Park, CA)
Assignee: Membrane Technology and Research, Inc.
B01D53/22B01D53/62F02C3/34F23C9/00Y02C10/04Y02C10/10B01D2256/22B01D2257/102B01D2257/104B01D2257/504B01D2258/0283F23L2900/07001Y02C10/06Y02C10/08Y02E20/322F23J2215/50
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Quick Facts
Patent No.
US 9,005,335
App. No.
13/665,620
Granted
Apr 14, 2015
Kind
B2
Abstract

A gas separation process for treating an exhaust gas stream from a combustion processes. The invention involves routing a first portion of the exhaust stream to a carbon dioxide capture step, and flowing a second portion of the exhaust stream and at least a portion of an off-gas stream from the carbon dioxide capture step across the feed side of a membrane, while flowing a sweep gas stream, usually air, across the permeate side, and then passing the resulting permeate sweep stream back to the combustor.

Claims (26)

1. A process for controlling carbon dioxide exhaust from a combustion process, comprising:

(a) performing a combustion process by combusting a mixture of a fuel and air, oxygen-enriched air, or oxygen, thereby creating an exhaust stream comprising carbon dioxide and nitrogen;

(b) performing a carbon dioxide capture step to remove a portion of carbon dioxide in concentrated form from a first portion of the exhaust stream, thereby creating an off-gas stream from the capture step that is less concentrated in carbon dioxide than the exhaust stream;

(c) providing a membrane having a feed side and a permeate side, and being selectively permeable to carbon dioxide over nitrogen and to carbon dioxide over oxygen;

(d) passing a second portion of the exhaust stream and at least a portion of the capture step off-gas stream across the feed side;

(e) passing air, oxygen-enriched air, or oxygen as a sweep stream across the permeate side;

(f) withdrawing from the feed side a carbon-dioxide depleted vent stream;

(g) withdrawing from the permeate side a permeate stream comprising oxygen and carbon dioxide;

(h) passing the permeate stream to step (a) as at least part of the air, oxygen-enriched air, or oxygen used in step (a).

2. The process of claim 1 , wherein the at least a portion of the capture step off-gas stream that is passed to step (d) comprises between about 3 vol % to about 20 vol % carbon dioxide.

3. The process of claim 1 , wherein the exhaust stream emanates from a gas turbine.

4. The process of claim 1 , wherein the exhaust stream emanates from a steam turbine.

5. The process of claim 1 , wherein the exhaust stream comprises between about 10 vol % to about 25 vol % carbon dioxide.

6. The process of claim 1 , wherein the first portion of the exhaust stream that is sent to step (b) comprises between about 10 vol % and about '75 vol % of the total exhaust stream.

7. cess of claim 6 , wherein the first portion of the exhaust stream that is sent to step (b) comprises between about 20 vol % and about 65 vol % of the total exhaust stream.

8. The process of claim 7 , wherein the first portion of the exhaust stream that is sent to step (b) comprises between about 40 vol % and about 60 vol % of the exhaust stream.

9. The process of claim 1 , wherein the carbon dioxide capture step comprises at least one process selected from the group consisting of absorption, adsorption, liquefaction, and membrane separation.

10. The process of claim 9 , wherein the carbon dioxide capture step is an absorbent-based capture step.

11. The process of claim 10 , wherein the absorbent-based capture step comprises a chemical absorption process.

12. The process of claim 11 , wherein the chemical absorption process is an amine-based absorption process.

13. The process of claim 11 , wherein the chemical absorption process is a potassium carbonate scrubbing process.

14. The process of claim 10 , wherein the absorption-based carbon dioxide capture step comprises a physical absorption process.

15. The process of claim 1 , wherein the sweep stream follows a sweep flow direction across the permeate side, the off-gas stream follows a feed flow direction across the feed side, and the sweep flow direction is substantially countercurrent to the feed flow direction.

16. The process of claim 1 , wherein the membrane exhibits a carbon dioxide permeance of at least 500 gpu under process operating conditions.

17. The process of claim 1 , wherein the membrane exhibits a selectivity in favor of carbon dioxide over nitrogen of at least 10 under process operating conditions.

18. The process of claim 1 , wherein the vent stream comprises 3 vol % carbon dioxide or less.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 29, 2015
From: MERKEL, TIMOTHY C; BAKER, RICHARD W; WEI, XIAOTONG
To: MEMBRANE TECHNOLOGY AND RESEARCH, INC.
Reel/Frame 034845/0096 →
Continuity (4)
Continuation In Part 13548827 · Jul 13, 2012
Continuation In Part 13115726 · May 25, 2011
Continuation In Part 13122136
Related Publication 20130058853A1 · Mar 7, 2013