Organic shredder apparatus and method for operating an organic shredder
An apparatus and method is provided for organic material reduction and preparation for subsequent recycling or disposal in a self-contained system which is safe for equipment operators, and highly cost and floor-space efficient. The apparatus includes a preferably-shaped hopper for receiving organic materials to the reduced, preferably a floating auger, a solids pump and a macerator. The system preferably generates a processed organic material discharge with a particle size on the order of ⅛″ without concern as to the liquid content of the incoming organic material. The apparatus may be operated by a method which is completely automated following operator initiation, including automatically attempting self-clearing actions in the event of detecting clogs or jams in the processing components.
1. An apparatus for reduction of organic materials, comprising:
a hopper for receiving organic material;
an auger receiving organic material received in the hopper;
a solids pump;
a macerator; and
a controller,
wherein
the solids pump is arranged to receive organic material from the auger,
the macerator is arranged to receive organic material from the solids pump, and
the controller is configured to control operation of the auger, the solids pump and the macerator to reduce the organic material.
2. The apparatus of claim 1 , wherein the controller is programmed to automatically shut down operation of the organic material reduction apparatus in the event of at least one of an end of a predetermined processing period and receipt of a signal by the controller indicating opening of an opening of an enclosure containing at least one of the auger, the solids pump and the macerator.
3. The apparatus of claim 2 , wherein the controller is programmed to
monitor operation of at least one of the auger, the solids pump and the macerator,
initiate a self-clearing reversal of at least one of the auger, the solids pump and the macerator for a pre-determined period upon detecting an indication of an organic material clog or jam in the organic material reduction apparatus, and
restart and monitor operation of at least one of the auger, the solids pump and the macerator,
determine whether the organic material clog or jam has cleared, and
if the organic material clog or jam has not cleared, at least one of repeat the self-cleaning reversal and shutdown the apparatus and issue an operator intervention signal.
4. The apparatus of claim 3 , further comprising:
a storage tank configured to receive reduced organic material discharged from the macerator.
5. The apparatus of claim 3 , further comprising:
a hopper cover, wherein the hopper cover is arranged to signal an open or closed status to the controller.
6. The apparatus of claim 3 , wherein
the auger is a floating auger, having an end which is free to move radially about a central axis of a trough under the hopper.
7. The apparatus of claim 6 , wherein
the hopper is arranged with a sloping side adjacent to a top of the trough and with a pitch structure above an outlet of the trough arranged to guide organic material toward the trough outlet during operation of the auger.
8. The apparatus of claim 1 , wherein the solids pump is a rotary lobe pump.