A mud pump is provided that includes a pump shaft having substantially circular eccentric lobes. Each lobe is rotatably mounted in a connecting rod that, in turn, moves a slide in a horizontal and linearly manner. A piston rod is operatively couples a pump module to one or both sides of each slide frame and a pump module. As the pump shaft turns, each lobe causes the slide to move side to side. As the slide moves side to side, each piston rod operates a pump module whose outputs can be coupled to a common manifold.
1. A mud pump, comprising:
a frame;
at least one pump module disposed on the frame, the at least one pump module comprising an inlet port and an outlet port;
a pump shaft rotatably disposed in the frame for receiving rotational power from a motor, the pump shaft having at least one substantially circular eccentric lobe disposed thereon, the centre of the at least one eccentric lobe displaced or offset from the longitudinal axis of the pump shaft;
at least one slide disposed in the frame, the at least one slide operatively configured to move linearly side-to-side within the frame, the at least one slide further comprising a pair of substantially parallel spaced-apart sidewalls;
at least one piston rod assembly operatively coupling the at least one slide to the at least one pump module; and
a connecting rod comprising first and second ends operatively coupling the pump shaft to the at least one slide, the connecting rod disposed between the sidewalls of the at least one slide such that the connecting rod is pivotable relative to the sidewalls, the first end rotatably disposed on the at least one eccentric lobe, the second end rotatably pinned to both sidewalls of the at least one slide whereby rotation of the pump shaft causes the slide to move side-to-side that, in turn, causes the at least one piston rod assembly to operate the at least one pump module.
2. The mud pump as set forth in claim 1 further comprising a transmission operatively disposed between the motor and the pump shaft thereby coupling the motor to the pump shaft.
3. The mud pump as set forth in claim 2 , wherein the transmission further comprises a single-stage or a dual-stage gear transmission.
4. The mud pump as set forth in claim 1 , wherein the motor comprises a 3-phase alternating current electric motor.
5. The mud pump as set forth in claim 1 , further comprising an intake manifold operatively coupled to the inlet port of the at least one pump module, the intake manifold providing communication between an intake manifold inlet and the inlet port of the at least one pump module.
6. The mud pump as set forth in claim 1 , further comprising an outlet manifold operatively coupled to the outlet port of the at least one pump module, the outlet manifold providing communication between the outlet port of the at least one pump module and an outlet manifold outlet.
7. The mud pump as set forth in claim 1 , further comprising upper and lower support plates operatively coupled to the frame, the support plates configured to constrain the at least one slide to horizontal and linear movement.
8. The mud pump as set forth in claim 7 , further comprising at least one slide bearing disposed between the slide and one or both of the upper and lower support plates.
9. The mud pump as set forth in claim 8 , further comprising means for applying a loading force on one or both of the upper and lower support plates.
10. The mud pump as set forth in claim 1 , wherein the at least one piston rod assembly further comprises:
a piston rod support bushing configured to be disposed on the frame;
a piston liner comprising first and second ends, the first end operatively coupled to the piston rod support bushing, the second end operatively coupled to the at least one pump module; and
a piston rod slidably disposed in the support bushing, the piston rod comprising first and second ends, the first end operatively coupled to the at least one slide, the second end further comprising a piston slidably disposed in the piston liner thereby forming a liner chamber disposed between the piston and the support bushing.
11. The mud pump as set forth in claim 10 , wherein the piston rod support bushing further comprises means for circulating coolant and lubricant through the liner chamber.
12. The mud pump as set forth in claim 10 , wherein the piston rod support bushing further comprises means for lubricating the piston rod.
13. The mud pump as set forth in claim 11 , wherein the piston rod support bushing further comprises means for lubricating the piston rod.
14. The mud pump as set forth in claim 1 , further comprising a pump house wherein the mud pump is disposed in the pump house.
15. A mud pump, comprising:
a platform;
a lattice frame disposed on the platform;
at least one pump module disposed on the frame, the at least one pump module comprising an inlet port and an outlet port;
a pump shaft rotatably disposed in the frame for receiving rotational power, the pump shaft having at least one substantially circular eccentric lobe disposed thereon, the centre of the at least one eccentric lobe displaced or offset from the longitudinal axis of the pump shaft;
a motor operatively coupled to the pump shaft, the motor disposed on the platform;
at least one slide disposed in the frame, the at least one slide operatively configured to move linearly side-to-side within the frame, the at least one slide further comprising a pair of substantially parallel spaced-apart sidewalls;
at least one piston rod assembly operatively coupling the at least one slide to the at least one pump module; and
a connecting rod comprising first and second ends operatively coupling the pump shaft to the at least one slide, the connecting rod disposed between the sidewalls of the at least one slide such that the connecting rod is pivotable relative to the sidewalls, the first end rotatably disposed on the at least one eccentric lobe, the second end rotatably pinned to both sidewalls of the at least one slide whereby rotation of the pump shaft causes the slide to move side-to-side that, in turn, causes the at least one piston rod assembly to operate the at least one pump module.
16. The mud pump as set forth in claim 15 , further comprising a transmission operatively disposed between the motor and the pump shaft thereby coupling the motor to the pump shaft.
17. The mud pump as set forth in claim 16 , wherein the transmission further comprises a single-stage or a dual-stage gear transmission.
18. The mud pump as set forth in claim 15 , wherein the motor comprises a 3-phase alternating current electric motor.
19. The mud pump as set forth in claim 15 , further comprising an intake manifold operatively coupled to the inlet port of the at least one pump module, the intake manifold providing communication between an intake manifold inlet and the inlet port of the at least one pump module.
20. The mud pump as set forth in claim 15 , further comprising an outlet manifold operatively coupled to the outlet port of the at least one pump module, the outlet manifold providing communication between the outlet port of the at least one pump module and an outlet manifold outlet.
21. The mud pump as set forth in claim 15 , further comprising upper and lower support plates operatively coupled to the frame, the support plates configured to constrain the at least one slide to horizontal and linear movement.
22. The mud pump as set forth in claim 21 , further comprising at least one slide bearing disposed between the slide and one or both of the upper and lower support plates.
23. The mud pump as set forth in claim 22 , further comprising means for applying a loading force on one or both of the upper and lower support plates.
24. The mud pump as set forth in claim 15 , wherein the at least one piston rod assembly further comprises:
a piston rod support bushing configured to be disposed on the frame;
a piston liner comprising first and second ends, the first end operatively coupled to the piston rod support bushing, the second end operatively coupled to the at least one pump module; and
a piston rod slidably disposed in the support bushing, the piston rod comprising first and second ends, the first end operatively coupled to the at least one slide, the second end further comprising a piston slidably disposed in the piston liner thereby forming a liner chamber disposed between the piston and the support bushing.
25. The mud pump as set forth in claim 24 , wherein the piston rod support bushing further comprises means for circulating coolant and lubricant through the liner chamber.
26. The mud pump as set forth in claim 24 , wherein the piston rod support bushing further comprises means for lubricating the piston rod.
27. The mud pump as set forth in claim 25 , wherein the piston rod support bushing further comprises means for lubricating the piston rod.
28. The mud pump as set forth in claim 15 , further comprising a pump house wherein the mud pump is disposed in the pump house.