Tank agitation system with moveable shaft support
An apparatus for containing and mixing a load of liquids and solids is disclosed. The apparatus includes an elongated tank, which includes a lower portion and an upper portion. The apparatus further includes an elongated rotatable shaft within the tank. At least one blade is connected to the shaft and is configured to mix the liquids and solids when the shaft is rotated. The apparatus also includes a shaft support configured for maintaining the shaft in a rotatable manner within the tank. The shaft support is selectively moveable in a manner permitting the shaft to move in an upward direction from the lower portion toward the upper portion, and in a downward direction from the upper portion toward the lower portion. An is contained with the tank for moving the shaft support in the upward direction and in the downward direction.
1. An apparatus for containing and mixing a load of liquids and solids, the apparatus comprising:
an elongated tank for containing the load, the tank including a lower portion and an upper portion;
an elongated rotatable shaft within the tank and arranged in an elongated direction of the tank;
at least one blade connected to the shaft, the blade being configured to mix the liquids and solids when the shaft is rotated;
a shaft support configured for maintaining the shaft in a rotatable manner within the tank, the shaft support being selectively moveable in a manner permitting the shaft to move in an upward direction from the lower portion toward the upper portion, and in a downward direction from the upper portion toward the lower portion; and
an actuator contained within the tank for moving the shaft support in the upward direction and in the downward direction.
2. The apparatus according to claim 1 , wherein the apparatus is mobile.
3. The apparatus according to claim 1 , wherein the elongated tank is an ISO tank and includes a rectangular outer frame.
4. The apparatus according to claim 1 , wherein the elongated tank is adapted to contain a hazardous load.
5. The apparatus according to claim 1 , wherein the at least one blade has a substantially flat surface portion.
6. The apparatus according to claim 1 , wherein the at least one blade includes a plurality of blades.
7. The apparatus according to claim 1 , wherein the actuator is configured for rotating the shaft.
8. The apparatus according to claim 1 , wherein the actuator is configured to move the shaft support up to a predefined position.
9. The apparatus according to claim 1 , wherein the actuator is configured for concurrently regulating the shaft support movement in the downward direction and rotating the shaft.
10. The apparatus according to claim 1 , further comprising a feedback mechanism configured to control at least downward movement of the shaft support as a function of rotational resistance of the shaft.
11. The apparatus according to claim 1 , wherein the actuator includes at least one of a pneumatic cylinder, pneumatic piston, a gear, a belt, a chain, and a screw.
12. The apparatus according to claim 1 , wherein the shaft is connected to the shaft support in at least two locations.
13. The apparatus according to claim 1 , wherein the shaft support is mounted on a hinge on one side of the tank, and wherein the actuator is configured to cause the support to pivot about the hinge.
14. The apparatus according to claim 1 , wherein the apparatus is configured to mix the load into a substantially uniform blend of solids and liquids.
15. The apparatus according to claim 1 , further comprising:
a hydraulic motor for rotating the shaft;
a sensor configured to measure a hydraulic fluid pressure level; and
a processor configured to regulate downward movement of the shaft support as a function of the measured hydraulic fluid pressure level.
16. An apparatus for mixing a load of liquids and solids, adapted to be configured within an elongated tank that includes a lower portion and an upper portion, the apparatus comprising:
an elongated rotatable shaft;
at least one blade connected to the shaft, the blade being configured to mix the liquids and solids when the shaft is rotated;
a movable shaft support configured for maintaining the shaft in a rotatable manner within the tank, the shaft support being selectively moveable in a manner permitting the shaft to move in an upward direction from the lower portion toward the upper portion, and in a downward direction from the upper portion toward the lower portion;
an actuator for moving the shaft support in the upward direction and the downward direction; and
a sensor and a processor for determining when to move the shaft in the downward direction.
17. An apparatus for containing and mixing a load of liquids and solids, the apparatus comprising:
an elongated tank for containing the load;
at least one baffle partitioning the tank into at least two sections;
an elongated rotatable shaft within the tank, passing through the at least one baffle, the shaft having opposing shaft ends completely contained within the tank such that tank walls are impervious to the shaft; and
at least one blade connected to the shaft, the blade being configured to mix the liquids and solids when the shaft is rotated.
18. The apparatus according to claim 17 , wherein the at least one baffle is constructed of a plurality of sheets of metal having reinforcing ribs between edges of the metal sheets.
19. The apparatus according to claim 17 , wherein the at least one baffle is constructed to withstand a g-force of at least 1.5 g.
20. The apparatus according to claim 17 , further comprising a shaft support for rotatably holding the shaft, the shaft support being movable toward and away from a bottom of the tank.
21. The apparatus according to claim 17 , wherein the at least one baffle includes a gap therein, the shaft being configured to pass through the gap.
22. The apparatus according to claim 16 , wherein the moveable shaft support is configured to mount to a hinge on one side of the tank, and wherein the actuator is configured to cause the support to pivot about the hinge.
23. The apparatus according to claim 16 , wherein the actuator is further configured for rotating the shaft.
24. The apparatus according to claim 16 , wherein the moveable shaft support is configured to maintain the elongated rotatable shaft within the tank in an elongated direction of the tank.
25. The apparatus according to claim 16 , wherein the actuator is configured for concurrently regulating shaft support movement in the downward direction and rotating the shaft.