IP Library Granted Patent US 9,017,797
Granted Patent B2
US 9,017,797 · App. 12/562,846 · Granted Apr 28, 2015

Metal coating

Inventor: Burkhard Goelling (Stuhr, DE)
Assignee: Airbus Operations GmbH
B32B33/00Y10T428/24612Y10T428/269B32B15/08B32B38/0008B32B2038/0092B32B2307/754B32B2310/14B32B2311/00B05D7/50B29C59/046B05D2202/00
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 9,017,797
App. No.
12/562,846
Granted
Apr 28, 2015
Kind
B2
Abstract

The present invention relates to a coated object comprising at least (a) a metal layer, (b) a coupling layer, (c) an inner polymer layer, and (d) a substrate surface, wherein the coupling layer (b) is arranged between layers (a) and (c) and connects said layers, the polymer layer (c) being arranged on the substrate surface (d) and the sum of the diameters of layers (a) and (b) being between 5 nm and 500 nm. The invention also relates to methods and devices for producing the object.

Claims (36)

1. Coated object comprising at least

(a) a metal layer,

(b) a coupling layer,

(c) an inner polymer layer, and

(d) a substrate surface

wherein the coupling layer (b) is arranged between layers (a) and (c) and connects said layers, the polymer layer (c) comprises a microstructure and is arranged on the substrate surface (d), the coupling layer (b) and the metal layer (a) follow the microstructure of polymer layer (c), and the sum of the diameters of layers (a) and (b) is between 5 and 500 nm,

wherein the coated object is produced by a method comprising the following steps:

(A) providing an object with at least polymer layer (c),

(B) activating the polymer layer (c),

(C) applying the coupling layer (b) to the polymer layer (c), and

(D) applying the metal layer (a) to the coupling layer (b),

wherein steps (B) to (D) are carried out by a plasma treatment,

wherein the thickness of the metal layer is between 2 nm and 400 nm, and

wherein the contact temperature of the polymer surface is set so to be lower than 390 Kelvin.

2. Object according to claim 1 , wherein the metal layer (a) comprises cobalt, copper, tungsten, molybdenum or chromium.

3. Object according to claim 1 , wherein the coupling layer (b) comprises a metal oxide.

4. Object according to claim 1 , wherein the polymer layer (c) comprises a polyurethane, polyacrylate, polymethacrylate, polyepoxide, polysilicone or a copolymer thereof.

5. Object according to claim 1 , wherein the microstructure is a riblet structure or a self-cleaning microstructure.

6. Object according to claim 1 , wherein the metal layer (a) comprises conductive structures.

7. Object according to claim 1 , wherein a cover layer (a0) is also provided on the metal layer (a), wherein said cover layer (a0) is applied to the metal layer (a) by a plasma treatment.

8. Object according to claim 1 , wherein the object is an aircraft, motor vehicle, train, ship, wind turbine, pipe portion or a component thereof.

9. Object according to claim 1 , wherein the polymer layer (c) comprises an activated surface structure before the coupling layer (b) is applied.

10. Object according to claim 1 , wherein the polymer layer (c) comprises reactive groups at the polymer backbone.

11. Object according to claim 3 , wherein the metal oxide is selected from titanium oxides, silicon oxide or a combination of titanium oxide and silicon oxide.

12. Object according to claim 1 , wherein the layer thickness of the coupling layer is between 5 nm and 200 nm.

13. Object according to claim 1 , wherein layer (a) is an outer layer.

14. Object according to claim 7 , wherein layer (a0) is an outer layer.

15. A method for producing an object according to claim 1 , comprising the following steps:

(A) providing an object with at least a polymer layer (c),

(B) activating the polymer layer (c),

(C) applying the coupling layer (b) to the polymer layer (c), and

(D) applying the metal layer (a) to the coupling layer (b),

wherein steps (B) to (D) are carried out by a plasma treatment, wherein before step (A) a substrate surface (d) of the object is provided with the polymer layer (c) in a step (A0) and, wherein after step (A0) and before step (A) the polymer layer is provided with a microstructure in a step (A1).

16. The method for producing an object according to claim 15 , further comprising:

(E) applying a cover layer (a0) to the metal layer (a) by a plasma treatment.

17. The method according to claim 15 , wherein the object is an aircraft, motor vehicle, train, ship, wind turbine, pipe portion or a component thereof.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 5, 2009
From: GOELLING, BURKHARD
To: AIRBUS OPERATIONS GMBH
Reel/Frame 023473/0581 →
Priority Claims (1)
DE 10 2008 042 237 · Sep 19, 2008 · national
Continuity (2)
Provisional Application 61192662 · Sep 19, 2008
Related Publication 20100080958A1 · Apr 1, 2010