Carton with article protection feature
A carton for containing at least one article. The carton comprises a plurality of panels that extends at least partially around an interior of the carton. At least two end flaps are respectively foldably connected to respective panels of the plurality of panels. The at least two end flaps are at least partially overlapped with respect to one another to thereby at least partially form a closed end of the carton. At least one end flap of the at least two end flaps is connected to a respective panel of the plurality of panels by a connecting panel. The carton further comprises an article protection feature for protecting the at least one article. The article protection feature can be positioned on the connecting panel.
1. A carton for containing at least one article, the carton comprising:
a plurality of panels that extends at least partially around an interior of the carton;
at least two end flaps respectively foldably connected to respective panels of the plurality of panels, the at least two end flaps being at least partially overlapped with respect to one another to thereby at least partially form a closed end of the carton, at least one end flap of the at least two end flaps being connected to a respective panel of the plurality of panels by a connecting panel;
a first article protection feature for protecting the at least one article, the first article protection feature being positioned on the connecting panel, wherein the first article protection feature comprises a protrusion on an interior side of the connecting panel, the protrusion projecting at least partially into the interior of the carton;
at least one second article protection feature formed in the at least two end flaps;
wherein the at least two end flaps comprise a first end flap and a second end flap, the second end flap at least partially overlapping the first end flap, and the at least one second article protection feature comprises a first protrusion formed in the first end flap and a second protrusion formed in the second end flap, the first protrusion being at least partially aligned with the second protrusion.
2. The carton of claim 1 , wherein the protrusion of the first article protection feature is for contacting a shoulder portion of the at least one article.
3. The carton of claim 1 , wherein the at least two end flaps are foldably connected to the respective panels of the plurality of panels along a first fold line, and the connecting panel is at least partially defined by the first fold line and a second fold line extending in at least one panel of the plurality of panels.
4. The carton of claim 3 , wherein the first fold line comprises a first portion and a second portion that is generally oblique with respect to the first portion, and the second fold line intersects the first portion of the first fold line at a first vertex and the second portion of the first fold line at a second vertex.
5. The carton of claim 4 , wherein the at least one panel is a first panel and the plurality of panels further comprises a second panel foldably connected to the first panel along a first transverse fold line, and the second vertex is spaced apart from the second panel and the first transverse fold line.
6. The carton of claim 5 , wherein the plurality of panels further comprises a third panel foldably connected to the first panel along a second transverse fold line, and the first vertex intersects the second transverse fold line adjacent the third panel.
7. The carton of claim 1 , wherein the plurality of panels comprises at least a side panel foldably connected to a bottom panel, and the connecting panel comprises a suspended corner panel at least partially defined by a first fold line extending in at least the side panel, the suspended corner panel and the first fold line being spaced apart from the bottom panel.
8. The carton of claim 7 , wherein the plurality of panels further comprises a top panel foldably connected to the side panel along a transverse fold line, the top panel being smaller than the bottom panel, and the connecting panel extends adjacent the top panel, the fold line intersecting the transverse fold line.
9. The carton of claim 7 , wherein the at least one end flap comprises a side end flap foldably connected to the side panel along a second fold line, and the suspended corner panel is further defined by the second fold line.
10. The carton of claim 9 , wherein:
the side panel is a first side panel, the side end flap is a first side end flap, and the suspended corner panel is a first suspended corner panel;
the plurality of panels further comprises a second side panel, and the at least two end flaps comprises a second side end flap foldably connected to the second side panel along the second fold line; and
the carton further comprises a second suspended corner panel at least partially defined by the second fold line and a third fold line extending in at least the second side panel, the second suspended corner panel and the third fold line being spaced apart from the bottom panel.
11. The carton of claim 1 , wherein the first article protection feature comprises an indentation on an exterior side of the connecting panel.
12. The carton of claim 1 in combination with a plurality of articles, wherein the first article protection feature contacts a side portion of an article of the plurality of articles.
13. A blank for forming a carton for containing at least one article, the blank comprising:
a plurality of panels for at least partially extending around an interior of the carton formed from the blank;
at least two end flaps respectively foldably connected to respective panels of the plurality of panels, the at least two end flaps for being at least partially overlapped with respect to one another to at least partially form a closed end of the carton formed from the blank, at least one end flap of the at least two end flaps being connected to a respective panel of the plurality of panels by a connecting panel;
a first article protection feature for protecting the at least one article when the carton is formed from the blank, the first article protection feature being positioned on the connecting panel, wherein the first article protection feature comprises a protrusion on an interior side of the connecting panel, the protrusion being for projecting at least partially into the interior of the carton formed from the blank;
at least one second article protection feature formed in the at least two end flaps;
wherein the at least two end flaps comprise a first end flap and a second end flap, the at least one second article protection feature comprises a first protrusion formed in the first end flap and a second protrusion formed in the second end flap, and the second end flap being for at least partially overlapping the first end flap so that the first protrusion is at least partially aligned with the second protrusion when the carton is formed from the blank.
14. The blank of claim 13 , wherein the at least two end flaps are foldably connected to the respective panels of the plurality of panels along a first fold line, and the connecting panel is at least partially defined by the first fold line and a second fold line extending in at least one panel of the plurality of panels.
15. The blank of claim 14 , wherein the first fold line comprises a first portion and a second portion that is generally oblique with respect to the first portion, and the second fold line intersects the first portion of the first fold line at a first vertex and the second portion of the first fold line at a second vertex.
16. The blank of claim 15 , wherein the at least one panel is a first panel and the plurality of panels further comprises a second panel foldably connected to the first panel along a first transverse fold line, and the second vertex is spaced apart from the second panel and the first transverse fold line.
17. The blank of claim 16 , wherein the plurality of panels further comprises a third panel foldably connected to the first panel along a second transverse fold line, and the first vertex intersects the second transverse fold line adjacent the third panel.
18. The blank of claim 13 , wherein the plurality of panels comprises at least a side panel foldably connected to a bottom panel, and the connecting panel comprises a suspended corner panel at least partially defined by a first fold line extending in at least the side panel, the suspended corner panel and the first fold line being spaced apart from the bottom panel.
19. The blank of claim 18 , wherein the plurality of panels further comprises a top panel foldably connected to the side panel along a transverse fold line, the top panel being smaller than the bottom panel, and the connecting panel extends adjacent the top panel, the fold line intersecting the transverse fold line.
20. The blank of claim 18 , wherein the at least one end flap comprises a side end flap foldably connected to the side panel along a second fold line, and the suspended corner panel is further defined by the second fold line.
21. The blank of claim 20 , wherein:
the side panel is a first side panel, the side end flap is a first side end flap, and the suspended corner panel is a first suspended corner panel;
the plurality of panels further comprises a second side panel, and the at least two end flaps comprises a second side end flap foldably connected to the second side panel along the second fold line; and
the blank further comprises a second suspended corner panel at least partially defined by the second fold line and a third fold line extending in at least the second side panel, the second suspended corner panel and the third fold line being spaced apart from the bottom panel.
22. The blank of claim 13 , wherein the first article protection feature comprises an indentation on an exterior side of the connecting panel.
23. The blank of claim 13 , wherein the first article protection feature is for contacting a side portion of the at least one container when the carton is formed from the blank.
24. A method of forming a carton for containing at least one article, the method comprising:
obtaining a carton blank comprising a plurality of panels, at least two end flaps respectively foldably connected to respective panels of the plurality of panels, a first article protection feature for protecting the at least one article, and at least one second article protection feature formed in the at least two end flaps, wherein at least one end flap of the at least two end flaps is connected to a respective panel of the plurality of panels by a connecting panel and the first article protection feature is positioned on the connecting panel, wherein the first article protection feature comprises a protrusion on an interior side of the connecting panel, and wherein the at least two end flaps comprise a first end flap and a second end flap and the at least one second article protection feature comprises a first protrusion formed in the first end flap and a second protrusion formed in the second end flap;
forming an interior of the carton at least partially defined by the plurality of panels, the forming the interior of the carton comprising forming an open-ended sleeve; and
at least partially forming a closed end of the carton by at least partially overlapping the at least two end flaps with respect to one another, the at least partially forming the closed end comprising positioning the connecting panel so that the protrusion of the first article protection feature projects at least partially into the interior of the carton and positioning the second end flap to at least partially overlap the first end flap so that the first protrusion of the second article protection feature is at least partially aligned with the second protrusion of the second article protection feature.
25. The method of claim 24 , further comprising positioning at least one article in the interior of the carton, the at least partially forming the closed end of the carton comprising positioning the connecting panel to be adjacent the at least one article so that the first article protection feature is at least partially in contact with the at least one article.
26. The method of claim 24 , wherein the at least two end flaps are foldably connected to the respective panels of the plurality of panels along a first fold line, the connecting panel is at least partially defined by the first fold line and a second fold line extending in at least one panel of the plurality of panels, and the at least partially overlapping the at least two end flaps comprises folding the at least one end flap and the connecting panel along the first fold line and the second fold line.
27. The method of claim 26 , wherein the second fold line intersects the first fold line at an upper vertex and at a lower vertex, the connecting panel generally comprises a diamond corner panel extending from the lower vertex to the upper vertex.
28. The method of claim 27 , wherein the plurality of panels comprises a top panel, a side panel foldably connected to the top panel, and a bottom panel foldably connected to the side panel, the upper vertex is disposed adjacent the top panel, and the lower vertex is spaced apart from the bottom panel and the top panel.