IP Library › Granted Patent US 9,029,267
Granted Patent B2
US 9,029,267 · App. 13/896,175 · Granted May 12, 2015

Controlling temperature of a faraday shield

Inventors: Sanket Sant (Fremont, CA); Raphael Casaes (Alameda, CA)
Assignee: Lam Research Corporation
G05D23/1951H01L21/3065
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Quick Facts
Patent No.
US 9,029,267
App. No.
13/896,175
Granted
May 12, 2015
Kind
B2
Abstract

A method for controlling thermal cycling of a faraday shield in a plasma process chamber is provided. The method includes: performing a first plasma processing operation on a first wafer in the plasma process chamber; terminating the first plasma processing operation; performing a first wafer transfer operation to transfer the first wafer out of the chamber; and, during the first wafer transfer operation, applying power to a TCP coil under a plasma limiting condition.

Claims (44)

1. A method for controlling thermal cycling of a faraday shield disposed in a plasma process chamber, comprising:

performing a first plasma processing operation on a first wafer in the plasma process chamber;

terminating the first plasma processing operation;

performing a first wafer transfer operation to transfer the first wafer out of the chamber; and

during the first wafer transfer operation, applying power to a TCP coil under a plasma limiting condition, the TCP coil disposed over the faraday shield.

2. The method of claim 1 , wherein applying power to the TCP coil during the first wafer transfer operation prevents a drop in temperature greater than about 10 degrees Centigrade of a faraday shield of the plasma process chamber, the drop in temperature defined from a peak temperature of the faraday shield achieved during the first plasma processing operation.

3. The method of claim 1 , further comprising,

performing a second wafer transfer operation to transfer a second wafer into the plasma process chamber;

during the second wafer transfer operation, applying power to the TCP coil under a plasma limiting condition; and

performing a second plasma processing operation on the second wafer in the plasma process chamber.

4. The method of claim 1 , further comprising, after the first wafer transfer operation, performing a wafer-less autocleaning operation.

5. The method of claim 4 , wherein the applying power to the TCP coil during the first wafer transfer operation is continued during an initial stabilization period of the wafer-less autocleaning operation.

6. The method of claim 5 , wherein after the initial stabilization period, the wafer-less autocleaning operation includes applying power to the TCP coil at a wattage higher than the applied power during the first wafer transfer operation.

7. The method of claim 1 , wherein the plasma limiting condition is defined by a pressure of less than about 5 millitorr of nitrogen gas.

8. The method of claim 1 , wherein applying power to the TCP coil during the first wafer transfer operation is at about 500 to about 1000 Watts.

9. A method for controlling thermal cycling of a faraday shield disposed in a plasma process chamber, comprising:

performing a first plasma processing operation on a first wafer in the plasma process chamber;

terminating the first plasma processing operation;

performing a first wafer transfer operation to transfer the first wafer out of the chamber;

during the first wafer transfer operation, applying power to a TCP coil under a plasma limiting condition, the TCP coil disposed over the faraday shield;

performing a second wafer transfer operation to transfer a second wafer into the plasma process chamber;

during the second wafer transfer operation, applying power to the TCP coil under a plasma limiting condition; and

performing a second plasma processing operation on the second wafer in the plasma process chamber.

10. The method of claim 9 , wherein applying power to the TCP coil during the first and second wafer transfer operations prevents a drop in temperature greater than about 10 degrees Centigrade of a faraday shield of the plasma process chamber, the drop in temperature defined from a peak temperature of the faraday shield achieved during the first plasma processing operation.

11. The method of claim 9 , further comprising, after the first wafer transfer operation, and prior to the second wafer transfer operation, performing a wafer-less autocleaning operation.

12. The method of claim 11 , wherein the applying power to the TCP coil during the first wafer transfer operation is continued during an initial stabilization period of the wafer-less autocleaning operation.

13. The method of claim 12 , wherein after the initial stabilization period, the wafer-less autocleaning operation includes applying power to the TCP coil at a wattage higher than the applied power during the first wafer transfer operation.

14. The method of claim 9 ,

wherein the plasma limiting condition is defined by a pressure of less than about 5 millitorr of nitrogen gas; and

wherein applying power to the TCP coil during the first wafer transfer operation is at about 500 to about 1000 Watts.

15. A method for controlling thermal cycling of a faraday shield disposed in a plasma process chamber, comprising:

performing a first plasma processing operation on a first wafer in the plasma process chamber;

terminating the first plasma processing operation;

performing a first wafer transfer operation to transfer the first wafer out of the chamber;

during the first wafer transfer operation, applying power to a TCP coil at about 500 to about 1000 Watts under a plasma limiting condition, the TCP coil disposed over the faraday shield;

performing a wafer-less autocleaning operation.

16. The method of claim 15 , wherein applying power to the TCP coil during the first wafer transfer operation prevents a drop in temperature greater than about 10 degrees Centigrade of a faraday shield of the plasma process chamber, the drop in temperature defined from a peak temperature of the faraday shield achieved during the first plasma processing operation.

17. The method of claim 15 , wherein the applying power to the TCP coil during the first wafer transfer operation is continued during an initial stabilization period of the wafer-less autocleaning operation.

18. The method of claim 17 , wherein after the initial stabilization period, the wafer-less autocleaning operation includes applying power to the TCP coil at a wattage higher than the applied power during the first wafer transfer operation.

19. The method of claim 15 , further comprising,

performing a second wafer transfer operation to transfer a second wafer into the plasma process chamber;

during the second wafer transfer operation, applying power to the TCP coil under a plasma limiting condition; and

performing a second plasma processing operation on the second wafer in the plasma process chamber.

20. The method of claim 15 , wherein the plasma limiting condition is defined by a pressure of less than about 5 millitorr of nitrogen gas.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 5, 2013
From: SANT, SANKET; CASAES, RAPHAEL
To: LAM RESEARCH CORPORATION
Reel/Frame 030553/0500 →
Continuity (1)
Related Publication 20140342568A1 · Nov 20, 2014