Dual flow gas lift valve
A gas lift system has mandrels deploying downhole and has gas lift valves deploying on the mandrels. In general, the mandrel can have an interior and can have at least one port communicating outside the mandrel. To achieve higher gas injection while maintaining component sizes in desirable ranges, the gas lift valve of the present disclosure has multiple injection outlets, and a common opening pressure can control the opening of each of the injection outlets in the valve. The valve can open in two places, allowing gas to flow through the nose of the valve as well as through a ported latch at the top of the valve. In this way, that valve can offer larger injection capabilities while keeping a suitable outside diameter.
1. A gas lift method, comprising:
deploying a gas lift valve downhole in a mandrel;
biasing a first valve mechanism in the gas lift valve to a closed condition restricting fluid communication from at least one inlet to a first outlet of the gas lift valve;
basing a second valve mechanism in the gas lift valve to a closed condition restricting fluid communication from the at least one inlet to a second outlet of the gas lift valve;
communicating fluid outside the mandrel through the at least one inlet in the gas lift valve;
initially operating the gas lift valve in a single injection operation by controlling passage of inlet fluid from the at least one inlet to the first outlet with the first valve mechanism responsive to fluid pressure at the at least one inlet and by preventing inlet fluid from passing out a second outlet of the gas lift valve with a removable plug at the second outlet;
subsequently operating the gas lift valve in a dual injection operation by controlling passage of inlet fluid from the at least one inlet to the first outlet with the first valve mechanism responsive to fluid pressure at the least one inlet, by removing the plug from the second outlet, and by controlling passage of inlet fluid from the at least one inlet to the second outlet with the second valve mechanism responsive to fluid pressure at the at least one inlet; and
preventing, in both the single and dual injection operations, fluid in the mandrel from passing through the gas lift valve from the first and second outlets to the at least one inlet.
2. The method of claim 1 , wherein deploying the gas lift valve downhole on the mandrel comprises engaging a latch on the gas lift valve in a profile defined in the interior of the mandrel.
3. The method of claim 1 , wherein biasing the first valve mechanism comprises biasing a first valve member relative to a first seat communicating the at least one inlet with the first outlet.
4. The method of claim 3 , wherein biasing the first valve member relative to the first seat comprises biasing the first valve member with a spring disposed in the gas lift valve.
5. The method of claim 3 , further comprising holding a stored pressure in the gas lift valve, wherein biasing the first valve member relative to the first seat comprises moving the first valve member with a bellows separating inlet pressure from the stored pressure.
6. The method of claim 1 , wherein controlling passage of inlet fluid from the at least one inlet to the first outlet and to the second outlet comprises biasing the first and second valve mechanisms with a same stored pressure in the gas lift valve.
7. The method of claim 2 , the latch has a port in fluid communication with the second outlet and receiving the removable plug therein.