Current diverter ring
The current diverter rings (CDRs), captured CDRs, bearing isolators, and explosion-proof CDRs serve to dissipate an electrical charge from a rotating piece of equipment to ground, such as from a motor shaft to a motor housing. One embodiment of the explosion-proof CDR includes a stator that may be mounted to the equipment housing and a rotor that may be mounted to a shaft. The rotor may rotate with the shaft may be encompassed by stator and a cap, which cap may be secured directly to the stator or the housing. A conductive assembly may be positioned in a radial channel formed in the stator such that the conductive assembly contacts the shaft to conduct electricity from the shaft to the housing. Another embodiment of an explosion-proof CDR does not require a rotor. The explosion-proof CDR may be configured to define a flame path to achieve various explosion-proof certifications.
1. A current diverter ring comprising:
a. a body that is substantially ring-shaped;
b. a main aperture positioned in the center of said main body;
c. a shaft positioned in said main aperture, wherein said shaft is rotatable with respect to said CDR;
d. a first radial channel, wherein said first radial channel extends from the radial exterior surface of said body to the radial interior surface of said body;
e. a first conductive assembly positioned in said first radial channel, wherein a contact portion of said first conductive assembly protrudes from said first radial channel radially inward past said radial interior surface;
f. a second radial channel, wherein said second radial channel extends from the radial exterior surface of said body to the radial interior surface of said body;
g. an indicator conductive assembly positioned in said second radial channel, wherein a contact portion of said indicator conductive assembly protrudes from said second radial channel radially inward past said radial interior surface;
h. an indicator in electrical communication with said indicator conductive assembly, wherein said indicator is configured to alert a user when an electrical resistance to electrical current flow reaches a predetermined threshold in a circuit comprised of said first conductive assembly, said indicator conductive assembly, and said shaft.
2. The CDR according to claim 1 wherein said indicator is further defined as comprising a visual indicator.
3. The CDR according to claim 2 wherein said indicator is further defined as a light that is configured to illuminate when said circuit is open.
4. The CDR according to claim 2 wherein said indicator is further defined as a light that is configured to illuminate when said circuit is closed.
5. The CDR according to claim 1 wherein said circuit further comprises a circuit board, and wherein said indicator is engaged with said circuit board.
6. The CDR according to claim 1 wherein said circuit further comprises a power source, and wherein said power source is in electrical communication with said indicator.
7. The CDR according to claim 6 wherein said circuit further comprises a switch, and wherein said switch is in electrical communication with said indicator.
8. The CDR according to claim 1 wherein said indicator is further defined as comprising an auditory indicator.
9. The CDR according to claim 1 wherein said circuit further comprises a radio frequency identification tag corresponding to said intelligent CDR.
10. The CDR according to claim 1 wherein said circuit further comprises a microprocessor.
11. The CDR according to claim 10 wherein said microprocessor further comprises a communication system.
12. A method for determining electrical contact using a current diverter ring (CDR) comprising:
a. positioning a CDR adjacent a shaft, wherein said shaft is rotatable with respect to said CDR, and wherein said CDR comprises:
i. a body that is substantially ring-shaped;
ii. a main aperture positioned in the center of said main body;
iii. a shaft positioned in said main aperture, wherein said shaft is rotatable with respect to said CDR;
iv. a first radial channel, wherein said first radial channel extends from the radial exterior surface of said body to the radial interior surface of said body;
v. a first conductive assembly positioned in said first radial channel, wherein a contact portion of said first conductive assembly protrudes from said first radial channel radially inward past said radial interior surface;
vi. a second radial channel, wherein said second radial channel extends from the radial exterior surface of said body to the radial interior surface of said body;
vii. an indicator conductive assembly positioned in said second radial channel, wherein a contact portion of said indicator conductive assembly protrudes from said second radial channel radially inward past said radial interior surface;
viii. an indicator in electrical communication with said indicator conductive assembly;
b. alerting a user, via said indicator, when an electrical resistance to electrical current flow reaches a predetermined threshold in a circuit comprised of said first conductive assembly, said indicator conductive assembly, and said shaft.
13. The method according to claim 12 wherein said indicator is further defined as comprising a visual indicator.
14. The method according to claim 13 wherein said indicator is further defined as a light that is configured to illuminate when said circuit is open.
15. The method according to claim 13 wherein said indicator is further defined as a light that is configured to illuminate when said circuit is closed.
16. The method according to claim 12 wherein said circuit further comprises a circuit board, and wherein said indicator is engaged with said circuit board.
17. The method according to claim 12 wherein said circuit further comprises a power source, and wherein said power source is in electrical communication with said indicator.
18. The method according to claim 12 wherein said indicator is further defined as comprising an auditory indicator.
19. The method according to claim 12 wherein said circuit further comprises a microprocessor.
20. The method according to claim 19 wherein said microprocessor further comprises a communication system.