Micro-current sensing auto-adjusting heater system for eye-shield
Eye-shield condensation prevention system for use in a ski goggle, dive mask, medical or testing face shield or the like, that prevents undesirable hot spots on the eye-shield and maintains constant heat, with the ability to compensate for variations in resistance encountered from one eye-shield region to another, and/or one eye-shield to another, comprising a power source, a pulse-width modulator, a microcomputer, a heating element, and a sensing circuit. The microcomputer uses the sensing circuit to sense voltage and determine a value of resistance of the heating element. The microcomputer then uses this value to adjust the duty cycle of the pulse-width modulator, and may employ a two-dimensional table in assisting calculation. Multiple pulse-width modulators may be employed that correspond to a plurality of eye-shield regions and a corresponding plurality of heating elements.
1. An eye-shield condensation prevention system comprising:
an eye-shield adapted for protecting a user's eyes, said eye-shield having a surface area divisible into at least one region for facilitating region heating of said eye-shield to a desired temperature;
a power source;
at least one pulse-width modulator;
at least one microcomputer;
at least one heating element on and corresponding with the at least one region for facilitating region heating of said eye-shield, said at least one heating element operatively connected to and corresponding with said at least one pulse-width modulator;
a sensing circuit for comparing voltage sensed from said power source and heating element resistance voltage;
and at least one circuit interconnecting said power source, said at least one pulse-width modulator, said at least one microcomputer, said at least one corresponding heating element for heating said eye-shield and said sensing circuit, wherein said at least one microcomputer relays information to said at least one pulse-width modulator that controls current to maintain the temperature of said at least one heating element region to a temperature above an anticipated dew point of an operating environment, said microcomputer determining heating element resistance from said sensing circuit and adjusting said pulse-width modulator's control of current to said heater to compensate for variations in resistance that might otherwise be encountered from at least one of one eye-shield region to another eye-shield region and one eye-shield to another eye-shield.
2. The eye-shield condensation prevention system of claim 1 , wherein said eye-shield condensation prevention system comprises a plurality of pulse-width modulators corresponding to a plurality of eye-shield regions and a corresponding plurality of heating elements of a goggle lens, and wherein said eye-shield condensation prevention system is used to adjust at least one of said pulse-width modulators' control of current to a corresponding eye-shield region and heating element.
3. The eye-shield condensation prevention system of claim 1 , wherein said eye-shield condensation system further comprises a look-up table of heating element resistance values each associated with a corresponding plurality of pulse-width adjustment factors to facilitate calculation by said microcomputer of an appropriate adjustment to be applied to said at least one pulse-width modulator to compensate for variations in resistance encountered.
4. The eye-shield condensation prevention system of claim 1 , further comprising a plurality of eye-shield condensation prevention systems in accordance with claim 1 , wherein a first of said eye-shield condensation prevention systems is used to enable pulse-width modulator duty cycle adjustments to maintain constant heat from at least one heating element of said first of said plurality of eye-shield condensation prevention systems relative to the at least one heating element of a second of said plurality of eye-shield condensation prevention systems, despite variations of heater resistance values from said first eye-shield condensation prevention system and said second eye-shield condensation prevention system.