IP Library › Granted Patent US 9,082,524
Granted Patent B2
US 9,082,524 · App. 14/156,268 · Granted Jul 14, 2015

High surface area, electrically conductive nanocarbon-supported metal oxide

Inventors: Marcus A. Worsley (Hayward, CA); Thomas Yong-Jin Han (Livermore, CA); Joshua D. Kuntz (Livermore, CA); Octavio Cervantes (Tracy, CA); Alexander E. Gash (Brentwood, CA); Theodore F. Baumann (Discovery Bay, CA); Joe H. Satcher, Jr. (Patterson, CA)
Assignee: Lawrence Livermore National Security, LLC
H01B1/08B01J21/063B01J21/185B01J35/004B01J37/084B82Y30/00C04B35/532C04B35/624C04B35/62655C04B35/83H01B1/06H01G11/36H01G11/46H01G11/86H01M4/48H01M4/50H01M4/52H01M4/625B01J21/06C04B2235/3232C04B2235/3418C04B2235/3826C04B2235/3856C04B2235/3886C04B2235/3895C04B2235/441C04B2235/46C04B2235/5288C04B2235/606C04B2235/616C04B2235/652C04B2235/77C04B2235/80Y02E60/13
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Quick Facts
Patent No.
US 9,082,524
App. No.
14/156,268
Granted
Jul 14, 2015
Kind
B2
Abstract

A metal oxide-carbon composite includes a carbon aerogel with an oxide overcoat. The metal oxide-carbon composite is made by providing a carbon aerogel, immersing the carbon aerogel in a metal oxide sol under a vacuum, raising the carbon aerogel with the metal oxide sol to atmospheric pressure, curing the carbon aerogel with the metal oxide sol at room temperature, and drying the carbon aerogel with the metal oxide sol to produce the metal oxide-carbon composite. The step of providing a carbon aerogel can provide an activated carbon aerogel or provide a carbon aerogel with carbon nanotubes that make the carbon aerogel mechanically robust.

Claims (26)

1. A metal oxide-carbon composite, comprising:

a carbon aerogel monolith, said carbon aerogel having inner surfaces and comprises bundles of carbon nanotubes crosslinked by carbon nanoparticles, and

an oxide coating said inner surfaces of said carbon aerogel providing a metal oxide-carbon composite.

2. The metal oxide-carbon composite of claim 1 , wherein said carbon aerogel comprises single-walled carbon nanotubes or double-walled carbon nanotubes.

3. The metal oxide-carbon composite of claim 1 , wherein said oxide coating comprises sol-gel-derived metal oxide.

4. The metal oxide-carbon composite of claim 1 , wherein said oxide is titanium oxide.

5. The metal oxide-carbon composite of claim 1 , wherein said oxide is a metal oxide including a metal selected from the group consisting of manganese, iron, cobalt, nickel, copper, zinc, zirconium, aluminum, silicon, and tin.

6. A composite, comprising:

a carbon aerogel monolith, said carbon aerogel having inner surfaces and comprises bundles of carbon nanotubes crosslinked by carbon nanoparticles, and

a metal oxide, a metal carbide, a metal nitride or a metal carbonitride coating said inner surfaces of said carbon aerogel providing said composite.

7. The composite of claim 6 , wherein said inner surfaces of said carbon aerogel is coated with said metal oxide.

8. The composite of claim 7 , wherein said metal oxide is TiO 2 , ZrO 2 , or SiO 2 .

9. The composite of claim 6 , wherein said inner surfaces of said carbon aerogel is coated with said metal carbide.

10. The composite of claim 9 , wherein said metal carbide is TiC or SiC.

11. The composite of claim 6 , wherein said inner surfaces of said carbon aerogel is coated with said metal nitride.

12. The composite of claim 11 , wherein said metal nitride is ZrN or Si 3 N 4 .

13. The composite of claim 6 , wherein said inner surfaces of said carbon aerogel is coated with said metal carbonitride.

14. The composite of claim 13 , wherein said metal carbonitride is TiC 1-x N x (0<x<1).

15. The composite of claim 6 , wherein said metal is selected from the group consisting of Mn, Fe, Co, Ni, Cu, Sn, Al, Si, Zn, Zr and Ti.

16. The composite of claim 6 , wherein said composite comprises carbon nanotube bundles coated by said metal oxide, said metal carbide, said metal nitride or said metal carbonitride.

17. The composite of claim 6 , wherein said composite is electrically conductive and has an electrical conductivity of 10 S/m or greater.

18. A composite, comprising:

an activated carbon aerogel monolith, said activated carbon aerogel having inner surfaces and comprises bundles of carbon nanotubes crosslinked by carbon nanoparticles, and

a metal oxide, a metal carbide, a metal nitride or a metal carbonitride coating said inner surfaces of said activated carbon aerogel providing said composite, wherein the composite has a surface area of at least 1,000 m 2 /g.

19. The composite of claim 18 , wherein the composite has a surface area of at least 1,800 m 2 /g.

20. The composite of claim 18 , wherein the activated carbon aerogel has a surface area of at least 3,000 m 2 /g before the coating is disposed thereon.

Assignments (3)
CONFIRMATORY LICENSE Recorded Jun 24, 2014
From: LAWRENCE LIVERMORE NATIONAL SECURITY, LLC
To: U.S. DEPARTMENT OF ENERGY
Reel/Frame 033165/0013 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 12, 2014
From: KUNTZ, JOSHUA D.
To: LAWRENCE LIVERMORE NATIONAL SECURITY, LLC
Reel/Frame 032872/0284 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 24, 2014
From: WORSLEY, MARCUS A.; HAN, THOMAS YONG-JIN; CERVANTES, OCTAVIO; GASH, ALEXANDER E.; BAUMANN, THEODORE F.; SATCHER, JOE H., JR.
To: LAWRENCE LIVERMORE NATIONAL SECURITY, LLC
Reel/Frame 032751/0666 →
Continuity (6)
Continuation 13281185 · Oct 25, 2011
Continuation In Part 12652616 · Jan 5, 2010
Continuation 12694425 · Jan 27, 2010
Provisional Application 61147694 · Jan 27, 2009
Provisional Application 61147805 · Jan 28, 2009
Related Publication 20140217330A1 · Aug 7, 2014