IP Library Granted Patent US 9,083,180
Granted Patent B2
US 9,083,180 · App. 13/108,472 · Granted Jul 14, 2015

Combination GFCI/AFCI receptacle with class 2 power units

Inventors: Rohit Sumerchand Dodal (Peachtree City, GA); Carlos Eduardo Restrepo (Atlanta, GA); Alex Zhuang (Shanghai, CN); Edward Gu (Shanghai, CN)
Assignee: Cooper Technologies Company
H02H3/16
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Quick Facts
Patent No.
US 9,083,180
App. No.
13/108,472
Granted
Jul 14, 2015
Kind
B2
Abstract

A combination AC receptacle and low voltage class 2 power units are provided in a standard single strap flush wall-mount outlet so that portable battery operated electronic devices may be charged without having to use a special AC charger. Ground fault circuit interrupter (GFCI) and/or arc fault circuit interrupter (AFCI) capabilities are also provided so that this combination AC receptacle and low voltage class 2 power units, e.g., USB receptacles, may used in occupancy locations requiring such protections under current electrical building codes. A standard wall cover plate is used to finish off installation of this flush wall-mount outlet into a wall outlet box. Also a data interface may be provided to allow a PDA or PC to control smart wiring systems through the USB receptacle.

Claims (55)

1. A wiring device having line voltage alternating current (AC) and low voltage class 2 power receptacles, comprises:

an electrically insulated housing;

a mounting strap attached to the electrically insulated housing and adapted to secure the housing to a branch circuit outlet box;

an AC receptacle having a hot contact coupled to a hot AC connection terminal, a neutral contact coupled to a neutral AC connection terminal, and a ground contact coupled to a ground AC connection terminal in the insulated housing;

a ground-fault circuit interrupter (GFCI) coupled between the AC receptacle and the AC connection terminals so that if a ground fault event occurs the GFCI will disconnect the AC receptacle from a source AC voltage connected to the AC connection terminals;

an AC line to low voltage direct current (DC) power supply having an AC input coupled to the AC receptacle and a low voltage DC output;

at least one class 2 power receptacle coupled to and receiving power from the low voltage DC output of the AC to low voltage DC power supply, wherein the at least one class 2 power receptacle provides voltage and current for charging a battery in a portable battery operated electronic device; and

a sleep mode circuit for placing the AC line to low voltage DC power supply, that supplies power to the at least one class 2 power receptacle and is coupled to the at least one class 2 power receptacle, into a low power sleep mode when substantially no current is being drawn through the at least one class 2 power receptacle to substantially reduce vampire power drawn by a load coupled to the at least one class 2 power receptacle.

2. The wiring device according to claim 1 , further comprising an arc-fault circuit interrupter (AFCI) coupled between the AC receptacle and the AC connection terminals so that if an arc-fault event occurs the AFCI will disconnect the AC receptacle from the source AC voltage.

3. The wiring device according to claim 1 , wherein the AC line to low voltage DC power supply is a switch mode power supply (SMPS).

4. The wiring device according to claim 3 , wherein the SMPS is controlled with a pulse width modulated signal from a digital processor.

5. The wiring device according to claim 1 , wherein the at least one class 2 power receptacle is at least one Universal Serial Bus (USB) receptacle.

6. The wiring device according to claim 1 , further comprising a carrier current interface coupled between data contacts of the at least one class 2 power receptacle and the AC connection terminals.

7. The wiring device according to claim 1 , wherein the at least one class 2 power receptacle is located above the AC receptacle.

8. The wiring device according to claim 1 , wherein the at least one class 2 power receptacle is located below the AC receptacle.

9. The wiring device according to claim 1 , wherein a standard wall cover plate is used to finish installation of the wiring device in a wall outlet box.

10. The wiring device according to claim 1 , further comprising an indicator light that indicates:

data communication, when the at least one class 2 power receptacle is being used for data communication, and

a class 2 power supply based charging, when the at least one class 2 power receptacle is being used for charging a device coupled to the at least one class 2 power receptacle.

11. A wiring device having line voltage alternating current (AC) and low voltage class 2 power receptacles, comprises:

an electrically insulated housing;

a mounting strap attached to the electrically insulated housing and adapted to secure the housing to a branch circuit outlet box;

an AC receptacle having a hot contact coupled to a hot AC connection terminal, a neutral contact coupled to a neutral AC connection terminal, and a ground contact coupled to a ground AC connection terminal in the insulated housing;

an arc-fault circuit interrupter (AFCI) coupled between the AC receptacle and the AC connection terminals so that if an arc-fault event occurs the AFCI will disconnect the AC receptacle from a source AC voltage connected to the AC connection terminals;

an AC line to low voltage direct current (DC) power supply having an AC input coupled to the AC receptacle and a low voltage DC output;

at least one class 2 power receptacle coupled to and receiving power from the low voltage DC output of the AC to low voltage DC power supply, wherein the at least one class 2 power receptacle provides voltage and current for charging a battery in a portable battery operated electronic device; and

a sleep mode circuit for placing the AC line to low voltage DC power supply, that supplies power to the at least one class 2 power receptacle and is coupled to the at least one class 2 power receptacle, into a low power sleep mode when substantially no current is being drawn through the at least one class 2 power receptacle to substantially reduce vampire power consumption.

12. The wiring device according to claim 11 , further comprising a ground-fault circuit interrupter (GFCI) coupled between the AC receptacle and the AC connection terminals so that if a ground-fault event occurs the GFCI will disconnect the AC receptacle from the source AC voltage.

13. The wiring device according to claim 11 , wherein the AC line to low voltage DC power supply is a switch mode power supply (SMPS).

14. The wiring device according to claim 13 , wherein the SMPS is controlled with a pulse width modulated signal from a digital processor.

15. The wiring device according to claim 11 , wherein the at least one class 2 power receptacle is at least one Universal Serial Bus (USB) receptacle.

16. The wiring device according to claim 11 , further comprising a carrier current interface coupled between data contacts of the at least one class 2 power receptacle and the AC connection terminals.

17. The wiring device according to claim 11 , wherein the at least one class 2 power receptacle is located above the AC receptacle.

18. The wiring device according to claim 11 , wherein the at least one class 2 power receptacle is located below the AC receptacle.

19. The wiring device according to claim 11 , wherein a standard wall cover plate is used to finish installation of the wiring device in a wall outlet box.

20. The wiring device according to claim 11 , further comprising an indicator light that indicates:

data communication, when the at least one class 2 power receptacle is being used for data communication, and

a class 2 power supply based charging, when the at least one class 2 power receptacle is being used for charging a device coupled to the at least one class 2 power receptacle.

21. A wiring device having line voltage alternating current (AC) and low voltage class 2 power receptacles, comprises:

an electrically insulated housing;

a mounting strap attached to the electrically insulated housing and adapted to secure the housing to a branch circuit outlet box;

an AC receptacle having a hot contact coupled to a hot AC connection terminal, a neutral contact coupled to a neutral AC connection terminal, and a ground contact coupled to a ground AC connection terminal in the insulated housing;

an AC line to low voltage direct current (DC) power supply having an AC input coupled to the AC receptacle and a low voltage DC output;

at least one class 2 power receptacle coupled to and receiving power from the low voltage DC output of the AC to low voltage DC power supply, wherein the at least one class 2 power receptacle provides voltage and current for charging a battery in a portable battery operated electronic device;

a data over power wiring interface coupled between data contacts of the at least one class 2 power receptacle and the AC connection terminals; and

a sleep mode circuit for placing the AC line to low voltage DC power supply, that supplies power to the at least one class 2 power receptacle and is coupled to the at least one class 2 power receptacle, into a low power sleep mode when substantially no current is being drawn through the at least one class 2 power receptacle to substantially reduce a vampire power consumption associated with a load coupled to the at least one class 2 power receptacle.

22. The wiring device according to claim 21 , wherein the AC line to low voltage DC power supply is a switch mode power supply (SMPS).

23. The wiring device according to claim 22 , wherein the SMPS is controlled with a pulse width modulated signal from a digital processor.

24. The wiring device according to claim 21 , wherein the at least one class 2 power receptacle is at least one Universal Serial Bus (USB) receptacle.

25. The wiring device according to claim 21 , wherein the at least one class 2 power receptacle is located above the AC receptacle.

26. The wiring device according to claim 21 , wherein the at least one class 2 power receptacle is located below the AC receptacle.

27. The wiring device according to claim 21 , wherein a standard wall cover plate is used to finish installation of the wiring device in a wall outlet box.

28. The wiring device according to claim 21 , further comprising an indicator light that indicates:

data communication, when the at least one class 2 power receptacle is being used for data communication, and

a class 2 power supply based charging, when the at least one class 2 power receptacle is being used for charging a device coupled to the at least one class 2 power receptacle.

Assignments (3)
CORRECTIVE ASSIGNMENT TO CORRECT THE COVER SHEET TO REMOVE APPLICATION NO. 15567271 PREVIOUSLY RECORDED ON REEL 048207 FRAME 0819. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Mar 11, 2019
From: COOPER TECHNOLOGIES COMPANY
To: EATON INTELLIGENT POWER LIMITED
Reel/Frame 048655/0114 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 1, 2019
From: COOPER TECHNOLOGIES COMPANY
To: EATON INTELLIGENT POWER LIMITED
Reel/Frame 048207/0819 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 26, 2011
From: DODAL, ROHIT SUMERCHAND; RESTREPO, CARLOS EDUARDO; ZHUANG, ALEX; GU, EDWARD
To: COOPER TECHNOLOGIES COMPANY
Reel/Frame 026343/0046 →
Continuity (1)
Related Publication 20120292991A1 · Nov 22, 2012