Filter arrangements; components; assemblies; and, methods
Filter cartridge arrangements, features, and methods of construction are described. Also described are filter assemblies having the filter cartridge installed therein as a removable service component. The filter cartridge generally comprises a media pack having an end with an end piece positioned thereon. The end piece includes an end cap section and a seal support, defining a seal recess. A seal member is secured within the seal recess. Methods of assembly and use are described.
1. A filter cartridge comprising:
(a) a media pack including media and having a first end;
(b) a first end piece having a central aperture therethrough and an end of the media pack embedded therein; the first end piece comprising:
(i) an end cap section adjacent the media pack first end; and,
(ii) a seal support section defining a seal recess;
(A) the seal support section projecting axially away from the media pack; and,
(B) the seal support section defining a seal support wall that has a portion that slants radially in a direction of extension away from the end cap section, to define the seal recess; and,
(iii) the end cap section and the seal support section being integral with one another; and,
(c) a housing seal member non-removably secured within the seal recess and having a seal surface; the seal surface being on a side of the support section corresponding to the seal recess; and, the seal surface being configured to form a radially directed seal with a housing component, when the filter cartridge is installed for use.
2. A filter cartridge according to claim 1 wherein:
(a) the seal support section extends radially at an acute angle within the range of 30°-80°, inclusive, to form the seal recess.
3. A filter cartridge according to claim 1 wherein:
(a) the housing seal member is preformed; and,
(i) the first end piece is an end piece molded-in-place on the media while securing the preformed housing seal member in place.
4. A filter cartridge according to claim 1 wherein:
(a) the housing seal member comprises a portion of a resilient member having a seal surface;
(i) the resilient member extending, axially, further away from the media pack than does the seal support.
5. A filter cartridge according to claim 4 wherein:
(a) the seal support extends to a seal support tip remote from the media pack; and,
(b) the resilient member extends to a tip remote from the media pack;
(i) the tip of the resilient seal member remote from the media comprises a plurality of spaced projections extending, axially, away from the media pack.
6. A filter cartridge according to claim 5 wherein:
(a) a portion of the tip of the resilient member between the spaced projections, also extends, axially, further away from the media pack than does the seal support.
7. A filter cartridge according to claim 1 wherein:
(a) the seal support wall slants radially inwardly in extension away from the end cap section; and,
(b) the housing seal member is configured to form a radially inwardly directed seal with a housing component, when the filter cartridge is installed for use.
8. A filter cartridge according to claim 7 wherein:
(a) the media pack surrounds and defines an open filter interior.
9. A filter cartridge according to claim 7 wherein:
(a) the end piece includes an end cap section that extends completely across, and closes, the first end of the media pack.
10. A filter cartridge according to claim 1 wherein:
(a) the first end piece includes an end cap section and a seal support section that are molded integral with one another.
11. A filter cartridge according to claim 1 wherein:
(a) the media pack surrounds and defines a central cartridge axis; and,
(b) the seal support includes a support wall that extends, relative to a plane perpendicular to the central axis, at an acute angle within the range of 45°-80°, inclusive, in extension axially away from the media pack.
12. A filter cartridge according to claim 1 wherein:
(a) the media pack has an outer perimeter; and,
(b) the end cap section of the first end piece does not extend radially beyond an adjacent portion of the outer perimeter of the media pack any more than 2 mm.
13. A filter cartridge according to claim 1 wherein:
(a) the media pack has an inner perimeter; and,
(b) the end cap section of the first end piece does not extend radially beyond an adjacent portion of the inner perimeter of the media pack any more than 2 mm.
14. A filter cartridge according to claim 1 wherein:
(a) the first end piece comprises a molding having a density of at least 0.4 g/cc.
15. A filter cartridge according to claim 14 wherein:
(a) the seal member comprises a molding having a density of no greater than 0.32 g/cc.
16. A filter cartridge according to 1 wherein:
(a) the first end piece comprises a first molding having a first density; and,
(b) the seal member comprises a second molding having a second density;
(i) the first density being greater than the second density.
17. A filter cartridge according to claim 16 wherein:
(a) the first density is at least 0.2 g/cc greater than the second density.
18. A filter cartridge according to claim 1 wherein:
(a) the seal member comprises a molding having a hardness, Shore A, of no greater than 18.
19. A filter cartridge according to claim 1 wherein:
(a) the seal member defines a seal surface having a seal surface section with a length of axial extension of at least 10 mm without a radial step therein.
20. A filter cartridge according to claim 1 wherein:
(a) the housing seal member has a first portion with a first radial thickness to the seal support section; and,
(b) the housing seal member has a second portion with a second radial thickness to the seal support section;
(i) the second radial thickness being at least 5 mm greater than the first radial thickness.
21. A filter cartridge comprising:
(a) a media pack including media and having a first end;
(b) a first end piece having a central aperture therethrough and an end of the media pack embedded therein; the first end piece comprising:
(i) an end cap section adjacent the media pack first end; and,
(ii) a seal support section defining a seal recess;
(A) the seal support section projecting axially away from the media pack; and,
(B) the seal support section defining a seal support wall that has a portion that slants radially in a direction of extension away from the end cap section, to define the seal recess; and,
(iii) the end cap section and the seal support section being integral with one another; and,
(c) a housing seal member non-removably secured within the seal recess and configured to form a radially directed seal with a housing component, when the filter cartridge is installed for use;
(i) the housing seal member comprising a portion of a resilient member having a seal surface;
(A) the resilient member extending, axially, further away from the media pack than does the seal support;
(d) the seal support extending to a seal support tip remote from the media pack; and,
(e) the resilient member extending to a tip remote from the media pack;
(i) the tip of the resilient seal member remote from the media comprising a plurality of spaced projections extending, axially, away from the media pack.
22. A filter cartridge according to claim 21 wherein:
(a) a portion of the tip of the resilient member between the spaced projections, also extends, axially, further away from the media pack than does the seal support.
23. A filter cartridge comprising:
(a) a media pack including media and having a first end;
(b) a first end piece having a central aperture therethrough and an end of the media pack embedded therein; the first end piece comprising:
(i) an end cap section adjacent the media pack first end; and,
(ii) a seal support section defining a seal recess;
(A) the seal support section projecting axially away from the media pack; and,
(B) the seal support section defining a seal support wall that has a portion that slants radially in a direction of extension away from the end cap section, to define the seal recess; the seal support wall slants radially inwardly in extension away from the end cap section;
(iii) the end cap section and the seal support section being integral with one another; and,
(c) a housing seal member non-removably secured within the seal recess and configured to form a radially directed seal with a housing component, when the filter cartridge is installed for use;
(i) the housing seal member being configured to form a radially inwardly directed seal with a housing component, when the filter cartridge is installed for use.
24. A filter cartridge comprising:
(a) a media pack including media and having a first end;
(b) a first end piece having a central aperture therethrough and an end of the media pack embedded therein; the first end piece comprising:
(i) an end cap section adjacent the media pack first end; and,
(ii) a seal support section defining a seal recess;
(A) the seal support section projecting axially away from the media pack; and,
(B) the seal support section defining a seal support wall that has a portion that slants radially in a direction of extension away from the end cap section, to define the seal recess; and,
(iii) the end cap section and the seal support section being integral with one another; and,
(c) a housing seal member non-removably secured within the seal recess and configured to form a radially directed seal with a housing component, when the filter cartridge is installed for use;
(i) the seal member defining a seal surface having a seal surface section with a length of axial extension of at least 10 mm without a radial step therein.
25. A filter cartridge comprising:
(a) a media pack including media and having a first end;
(b) a first end piece having a central aperture therethrough and an end of the media pack embedded therein; the first end piece comprising:
(i) an end cap section adjacent the media pack first end; and,
(ii) a seal support section;
(A) the seal support section projecting axially away from the media pack; and,
(B) the seal support section defining a seal support wall; the seal support wall extending to a seal support tip remote from the media pack; and,
(iii) the end cap section and the seal support section being integral with one another; and,
(c) a housing seal member non-removably secured to the first end piece and configured to form a radially directed seal with a housing component, when the filter cartridge is installed for use;
(i) the housing seal member comprising a portion of a resilient member having a seal surface;
(ii) the resilient member extending to a tip remote from the media pack;
(A) the tip of the resilient seal member remote from the media comprises a plurality of spaced projections extending, axially, away from the media pack;
(iii) the resilient member extending, axially, further away from the media pack than does the seal support.
26. A filter cartridge according to claim 25 wherein:
(a) the seal support section shows radially in extension away from the end cap section.