IP Library Granted Patent US 9,101,809
Granted Patent B2
US 9,101,809 · App. 14/231,147 · Granted Aug 11, 2015

Golf club head with variable face thickness

Inventors: Evan D. Gibbs (Encinitas, CA); J. Neil Hall (Carlsbad, CA); William D. Richardson (San Marcos, CA); Larry G. Tang (Carlsbad, CA); Homer E. Aguinaldo (Chula Vista, CA)
Assignee: CALLAWAY GOLF COMPANY
A63B53/0466A63B53/04A63B53/02A63B2053/045A63B2053/0408A63B2053/0412A63B2053/0416A63B2053/0458A63B2053/0491
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 9,101,809
App. No.
14/231,147
Granted
Aug 11, 2015
Kind
B2
Abstract

A face for a golf club head is disclosed herein. The face has an interior surface comprising a central region having a first perimeter having an elliptical shape, an outer edge having a non-elliptical, driver-face profile shape, a first intermediate region located between the first perimeter and the outer edge, the first intermediate region having a second perimeter with a shape that is more similar to the shape of the first perimeter than the shape of the outer edge, and a second intermediate region located between the second perimeter and the outer edge, the second intermediate region having a third perimeter with a shape that is more like the shape of the outer edge than the shape of the first perimeter. The thicknesses of the perimeters of the face disclosed herein may vary around their respective circumferences.

Claims (35)

1. A golf club head comprising:

a body; and

a face,

wherein the face comprises a central region having a first perimeter with an elliptical shape and a first average thickness,

wherein the face comprises an outer edge defining a perimeter where the face contacts the body, the outer edge having a non-elliptical shape,

wherein the face comprises a first intermediate region located between the central region and the outer edge, the first intermediate region having a second perimeter with a second average thickness that is less than the first average thickness,

wherein the face comprises a second intermediate region located between the first intermediate region and the outer edge, the second intermediate region having a third perimeter with a shape approximately the same as the shape of the outer edge and having a third average thickness that is less than the second average thickness, and

wherein the face comprises a third intermediate region between the second intermediate region and the outer edge, the third intermediate region having a fourth perimeter with a shape that is approximately the same as the shape of the outer edge and having a fourth average thickness that is less than the third average thickness.

2. The golf club head of claim 1 , wherein the golf club head is a wood-type head.

3. The golf club head of claim 2 , wherein the golf club head is a driver-type head.

4. The golf club head of claim 2 , wherein the body comprises a crown and a sole, wherein the crown is composed of a composite material, and wherein the sole is composed of a titanium material.

5. The golf club head of claim 4 , wherein the face is formed integral with the sole and wherein the crown is affixed to the face and sole with an adhesive.

6. The golf club head of claim 2 , wherein the body is composed of a composite material.

7. The golf club head of claim 1 , wherein the first perimeter has varying thickness around its circumference, wherein the second perimeter has varying thickness around its circumference, and wherein the third perimeter has varying thickness around its circumference.

8. The golf club head of claim 7 , wherein the fourth perimeter has varying thickness around its circumference.

9. The golf club head of claim 1 , wherein the face further comprises a heel vertical section, a toe vertical section, a central horizontal section connected to each of the heel vertical section and the toe vertical section, an upper central region, a lower central region, a heel region, and a toe region, wherein each of the heel vertical section, the toe vertical section, and the central horizontal section has an average thickness that is greater than an average thickness of each of the upper central region, the lower central region, the heel region, and the toe region, and wherein the central horizontal section is superimposed over the central region.

10. The golf club head of claim 9 , wherein the heel vertical section, the toe vertical section, and the central horizontal section form a substantially X shape having four legs and an intersection region connecting each of the four legs, and wherein each of the four legs extend from the intersection region towards the outer edge.

11. The golf club head of claim 10 , wherein at least one of the legs is spaced at a 90 degree angle from another leg.

12. The golf club head of claim 10 , wherein a thickness of at least one of the four legs decreases along a length of the at least one leg until it is approximately equal to a thickness of the first intermediate region or the second intermediate region.

13. The golf club head of claim 10 , wherein a thickness of at least one of the four legs decreases along a length of the at least one leg until it is approximately equal to a thickness of the third intermediate region.

14. A face for a golf club head comprising:

a central region having a first average thickness and a first perimeter with an elliptical shape;

an outer edge defining a perimeter where the face makes contact with a golf club head body, the outer edge having a non-elliptical shape;

a first intermediate region located between the first perimeter and the outer edge, the first intermediate region having a second average thickness and a second perimeter;

a second intermediate region located between the second perimeter and the outer edge, the second intermediate region having a third average thickness and a third perimeter with a shape that is approximately the same as the shape of the outer edge;

a third intermediate region located between the third perimeter and the outer edge, the third intermediate region having a fourth average thickness and a fourth perimeter with a shape that is approximately the same as the shape of the outer edge; and

an X-shaped thickness pattern having four legs and a central section connecting each of the four legs,

wherein the X-shaped thickness pattern has a thickness greater than the second average thickness and the third average thickness,

wherein the central section of the X-shaped thickness pattern is superimposed over the central region, and

wherein each of the four legs extends from the central section towards the outer edge and intersects at least the first intermediate region.

15. The face of claim 14 , wherein each of the four legs intersects the second intermediate region and the third intermediate region.

16. The face of claim 14 , wherein each of the four legs decreases in thickness as it approaches the outer edge until it is approximately equal to a thickness of the first intermediate region or the second intermediate region.

17. The face of claim 14 , wherein each of the four legs decreases in thickness as it approaches the outer edge until it is approximately equal to a thickness of the third intermediate region.

18. The face of claim 14 , wherein the X-shaped thickness pattern is rotated around a Y axis extending from a toe end of the face to a heel end of the face by at least 10 degrees.

19. The face of claim 18 , wherein the X-shaped thickness pattern is rotated around the Y axis by between 12 and 18 degrees.

Assignments (8)
RELEASE OF SECURITY INTEREST AT REEL/FRAME 063665/0176 Recorded Jun 1, 2026
From: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
To: CALLAWAY GOLF COMPANY (F/K/A TOPGOLF CALLAWAY BRANDS CORP.); TRAVISMATHEW, LLC; OGIO INTERNATIONAL, INC.; WORLD GOLF TOUR, LLC
Reel/Frame 075834/0150 →
SECURITY INTEREST Recorded May 17, 2023
From: TOPGOLF CALLAWAY BRANDS CORP.; OGIO INTERNATIONAL, INC.; TOPGOLF INTERNATIONAL, INC.; TRAVISMATHEW, LLC; WORLD GOLF TOUR, LLC
To: BANK OF AMERICA, N.A.
Reel/Frame 063692/0009 →
SECURITY AGREEMENT Recorded May 16, 2023
From: TOPGOLF CALLAWAY BRANDS CORP. (FORMERLY CALLAWAY GOLF COMPANY); OGIO INTERNATIONAL, INC.; TOPGOLF INTERNATIONAL, INC.; TRAVISMATHEW, LLC; WORLD GOLF TOUR, LLC
To: BANK OF AMERICA, N.A, AS COLLATERAL AGENT
Reel/Frame 063665/0176 →
RELEASE (REEL 048172 / FRAME 0001) Recorded Mar 17, 2023
From: BANK OF AMERICA, N.A.
To: TOPGOLF CALLAWAY BRANDS CORP. (F/K/A CALLAWAY GOLF COMPANY); OGIO INTERNATIONAL, INC.
Reel/Frame 063622/0187 →
SECURITY INTEREST Recorded Jan 23, 2019
From: CALLAWAY GOLF COMPANY; CALLAWAY GOLF SALES COMPANY; CALLAWAY GOLF BALL OPERATIONS, INC.; OGIO INTERNATIONAL, INC.; CALLAWAY GOLF INTERACTIVE, INC.; CALLAWAY GOLF INTERNATIONAL SALES COMPANY; TRAVISMATHEW, LLC
To: BANK OF AMERICA, N.A.
Reel/Frame 048110/0352 →
SECURITY AGREEMENT Recorded Jan 4, 2019
From: CALLAWAY GOLF COMPANY; OGIO INTERNATIONAL, INC.
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 048172/0001 →
SECURITY INTEREST Recorded Feb 16, 2018
From: CALLAWAY GOLF COMPANY; CALLAWAY GOLF SALES COMPANY; CALLAWAY GOLF BALL OPERATIONS, INC.; OGIO INTERNATIONAL, INC.; CALLAWAY GOLF INTERACTIVE, INC.; CALLAWAY GOLF INTERNATIONAL SALES COMPANY
To: BANK OF AMERICA, N.A.
Reel/Frame 045350/0741 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 31, 2014
From: GIBBS, EVAN D.; HALL, J. NEIL; RICHARDSON, WILLIAM D.; TANG, LARRY G.; AGUINALDO, HOMER E.
To: CALLAWAY GOLF COMPANY
Reel/Frame 032566/0430 →
Continuity (11)
Continuation 13248817 · Sep 29, 2011
Continuation In Part 13220287 · Aug 29, 2011
Continuation 12711435 · Feb 24, 2010
Continuation In Part 12268181 · Nov 10, 2008
Continuation 11928318 · Oct 30, 2007
Continuation 11841384 · Aug 20, 2007
Continuation 11469742 · Sep 1, 2006
Continuation 10904332 · Nov 4, 2004
Continuation In Part 10711825 · Oct 7, 2004
Provisional Application 61305844 · Feb 18, 2010
Related Publication 20140213388A1 · Jul 31, 2014