IP Library Granted Patent US 9,108,364
Granted Patent B2
US 9,108,364 · App. 12/739,537 · Granted Aug 18, 2015

Solvent-promoted self-healing materials

Inventors: Mary M. Caruso (Urbana, IL); David A. Delafuente (Augusta, GA); Benjamin J. Blaiszik (Urbana, IL); Jason M. Kamphaus (Missouri City, TX); Nancy R. Sottos (Champaign, IL); Scott R. White (Champaign, IL); Jeffrey S. Moore (Savoy, IL)
Assignee: Board of Trustees of the University of Illinois
B29C73/163B29C73/22
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Quick Facts
Patent No.
US 9,108,364
App. No.
12/739,537
Granted
Aug 18, 2015
Kind
B2
Abstract

A composite material includes a solid polymer matrix, a plurality of capsules and a liquid, in the capsules. The liquid includes from 50 to 100 wt % of a solvent, and from 0 to 50 wt % of a polymerizer. There is no polymerizer outside of the capsules. The solid polymer matrix may include a native activating moiety for the polymerizer. The solvent may have a swelling ratio with the solid polymer matrix of at least 1.1 and/or may have a polarity ET of from 0.10 to 0.50.

Claims (22)

1. A composite material, comprising:

a solid polymer matrix,

a plurality of capsules inside the solid polymer matrix, and

a solvent and at least 5.0 wt % of a polymerizer, in the capsules;

where there is no polymerizer outside of the capsules, and

the solvent has a swelling ratio with the solid polymer matrix of at least 1.1.

2. A method of making the composite material of claim 1 , comprising:

combining ingredients comprising the plurality of capsules and a matrix precursor, and

solidifying the matrix precursor to form the solid polymer matrix.

3. The composite material of claim 1 , where the solvent has a swelling ratio with the polymer of at least 1.2.

4. The composite material of claim 1 , where the solvent has a swelling ratio with the polymer of at least 1.5.

5. The composite material of claim 1 , where the solvent has a swelling ratio with the polymer of at least 1.9.

6. The composite material of claim 1 , where the solvent comprises a polar aprotic solvent.

7. The composite material of claim 1 , where the solvent comprises at least one solvent selected from the group consisting of chlorobenzene, phenylacetate, ethyl phenylacetate, THF, dichloromethane, nitrobenzene, NMP, DMA, DMF, DMSO, and acetonitrile.

8. The composite material of claim 1 , where the solvent comprises chlorobenzene, phenylacetate, ethyl phenylacetate, or mixtures thereof.

9. The composite material of claim 1 , where the solid polymer matrix comprises a thermoset.

10. The composite material of claim 1 , where the solid polymer matrix comprises an epoxy thermoset.

11. The composite material of claim 1 , where the capsules have an average diameter of from 10 nm to 1 mm.

12. The composite material of claim 1 , where the composite material does not comprise an exogenous activator.

13. The composite material of claim 1 , where the composite material is self-healing by the self-healing test.

14. The composite material of claim 1 , where the composite material has an average healing efficiency of at least 60% as measured by the self-healing test.

15. The composite material of claim 1 , where the composite material has an average healing efficiency of at least 70% as measured by the self-healing test.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 16, 2011
From: CARUSO, MARY; DELAFUENTE, DAVID A.; BLAISZIK, BENJAMIN J.; KAMPHAUS, JASON M.; SOTTOS, NANCY R.; WHITE, SCOTT R.; MOORE, JEFFREY S.
To: BOARD OF TRUSTEES OF THE UNIVERSITY OF ILLINOIS
Reel/Frame 025968/0357 →
CONFIRMATORY LICENSE Recorded Jun 22, 2010
From: UNIVERSITY OF ILLIONS URBANA CHAMPAIGN
To: UNITED STATES AIR FORCE
Reel/Frame 024572/0208 →
Continuity (2)
Provisional Application 60983004 · Oct 26, 2007
Related Publication 20110039980A1 · Feb 17, 2011