Splittable optical fiber ribbons
View Patent ↗A splittable optical fiber ribbon has a decreased propensity for fiber fallout along a longitudinal split. Fibers adjacent to a split location, called border fibers, have increased bond strength between their ink-coating and a surrounding matrix material. The bond strength is increased by first partially curing an ink that covers the border fibers, coating the partially-cured fibers with a matrix material, and then substantially fully curing the ink and the matrix material substantially simultaneously. The ribbon may include one or more grooves to enhance splitting the ribbon into subsets.
1. A splittable optical fiber ribbon, comprising:
a plurality of optical fibers positioned in parallel, the plurality comprising at least one group of two border fibers disposed adjacent to each other;
a first radiation-cured coating covering the border fibers;
a second radiation-cured coating covering each of non-border fibers;
a radiation-cured matrix material encasing the plurality of coated optical fibers, and
a first chemical bonding at the interface between the matrix material and the non-border fibers due to radiation curing; and
a second chemical bonding at the interface between the matrix material and the border fibers due to radiation curing,
wherein the second bonding is stronger than the first bonding.
2. The splittable optical fiber ribbon of claim 1 , wherein a longitudinal area of weakness is provided between the at least one group of two border fibers.
3. The splittable optical fiber ribbon of claim 1 , wherein the first and second radiation-cured coatings have different curing characteristics.
4. The splittable optical fiber ribbon of claim 1 , wherein the first and second radiation-cured coatings have the same curing characteristics.
5. The splittable optical fiber ribbon of claim 2 , wherein the longitudinal area of weakness is a groove.
6. The splittable optical fiber ribbon of claim 2 , wherein the longitudinal area of weakness is at least one pair of opposing grooves.
7. The splittable optical fiber ribbon of claim 5 , wherein the angle at which the groove cuts into the horizontal plane of the matrix material exterior is about 17° to about 35°.
8. The splittable optical fiber ribbon of claim 5 , wherein the groove is positioned about half way between the two optical fibers and above the optical fibers.
9. The splittable optical fiber ribbon of claim 5 , wherein a thickness of matrix material between the groove and an adjacent border optical fiber is between about 0.035 mm and about 0.010 mm matrix material.