Coating material for aluminum die casting mold and method for manufacturing the same
Disclosed is a coating material for an aluminum die casting mold and a method for manufacturing the same. More particularly, the coating material for an aluminum die casting mold is provided, which is formed on a surface of a base material, and which sequentially comprises a Cr(Si) or Ti layer, a Cr(Si)N or Ti(C)N adhesion layer, a TiAlN/Cr(SiC)N nano-multilayer, and a Cr(SiC)ON layer. The coating material provides superior heat resistance, high temperature stability, and sticking resistance as compared to conventional CrN, TiAlN and AlCrN coating materials, thus extending the lifespan of the mold.
1. A coating material for an aluminum die casting mold, for application to a surface of a base material of the mold, the coating material comprising in sequence:
a Cr(Si) or Ti layer;
a Cr(Si)N or Ti(C)N adhesion layer;
a TiAlN/Cr(SiC)N nano-multilayer; and
a Cr(SiC)ON layer.
2. The coating material of claim 1 , wherein the Cr(Si) or Ti layer, the Cr(Si)N or Ti(C)N adhesion layer, the TiAlN/Cr(SiC)N nano-multilayer, and the Cr(SiC)ON layer each have a thickness of about 0.1 to 5 μm, respectively.
3. The coating material of claim 1 , wherein the Cr(Si) or Ti layer has a hardness of about 900 to 1,100 HV, the Cr(Si)N or Ti(C)N adhesion layer has a hardness of about 1,500 to 1,800 HV, the TiAlN/Cr(SiC)N nano-multilayer has a hardness of about 1,500 to 3,000 HV, and the Cr(SiC)ON layer has a hardness of about 2,500 to 3,000 HV.
4. The material of claim 1 , wherein the TiAlN/Cr(SiC)N nano-multilayer has a ratio of Ti:Al:Cr=about 1:1:1 and has Si or C in an amount of about 0.1 to 40 atomic %.
5. A method for manufacturing a coating material for aluminum die casting mold, the method comprising:
coating a Cr(Si) or Ti layer on a surface of a base material using a Cr target, CrSi target, or a TiAl target;
coating a Cr(Si)N or Ti(C)N adhesion layer on the Cr(Si) or Ti layer using the Cr target, the CrSi target, or the TiAl target;
coating a TiAlN/Cr(SiC)N nano-multilayer on the CrN or Ti(C)N adhesion layer using the Cr target and the TiAl target, or the Cr target, the TiAl target, and a CrSi target; and
coating a Cr(SiC)ON layer on the TiAlN/Cr(SiC)N nano-multilayer using the Cr target, or the Cr target and the CrSi target.
6. The method of claim 5 , wherein each of the coatings are formed using a physical vapor deposition (PVD) method.