Method and apparatus for processing glycol
Methods and apparatus for processing glycol according to various aspects of the present technology comprise a multi-stage treatment system that is configured to receive a feedstock from multiple waste stream sources containing glycol. A pre-treatment stage may be configured to process the incoming the feedstock and provide to a primary treatment stage a water/glycol solution that is substantially identical and allows for a primary treatment process that is not dependent upon the originating source of the glycol feedstock. A post-treatment stage may further process and purify the water/glycol solution.
1. A system for removing impurities from an incoming waste stream of glycol feedstock, comprising:
an ester treatment device configured to:
receive the incoming waste stream of glycol feedstock;
determine an ester level within the incoming waste stream of glycol feedstock;
inject a stoichiometric excess of alkali solution into the incoming waste stream of glycol feedstock comprising residual alkali solution and a pH of greater than 7, wherein the stoichiometric excess is:
calculated according to the determined ester level; and
sufficient to completely hydrolyze the esters to yield constituent insoluble organic acid salts and organic alcohols; and
precipitate the insoluble organic acid salts from the incoming waste stream of glycol feedstock.
2. A system for removing impurities from an incoming waste stream of glycol feedstock according to claim 1 , wherein the ester treatment device comprises:
a cone bottom tank having a fluid line; and
a filter disposed within the fluid line, wherein the filter is configured to:
contact the incoming waste stream of glycol feedstock as the feed flows through the fluid line; and
separate the insoluble acid salts from the incoming waste stream of glycol feedstock to obtain a water/glycol phase substantially free of insoluble acid salts.
3. A system for removing impurities from an incoming waste stream of glycol feedstock according to claim 1 , wherein the ester treatment device is further configured to inject a stoichiometric excess of the alkali solution into the incoming waste stream glycol feedstock sufficient to maintain a glycol feedstock comprising residual alkali solution and a pH of greater than 7.
4. A system for removing impurities from an incoming waste stream of glycol feedstock according to claim 3 , wherein the alkali solution comprises at least one of sodium hydroxide and hydrogen peroxide.
5. A system for removing impurities from an incoming waste stream of glycol feedstock according to claim 1 , further comprising a precipitation system disposed upstream of the ester treatment device, wherein the precipitation system is configured to:
receive the incoming waste stream of glycol feedstock;
determine a sulfate level within the incoming waste stream of glycol feedstock;
inject a sulfate precipitator into the incoming waste stream of glycol feedstock;
separate precipitated sulfate from the incoming waste stream of glycol feedstock to form the water/glycol phase; and
deliver the separated water/glycol phase to the ester treatment device.
6. A system for removing impurities from an incoming waste stream of glycol feedstock according to claim 5 , wherein the precipitation system is further configured to maintain the separated water/glycol phase in an alkaline state.
7. A system for removing impurities from an incoming waste stream of glycol feedstock according to claim 5 , wherein the sulfate precipitator comprises an alkali.
8. A system for removing impurities from an incoming waste stream of glycol feedstock according to claim 7 , wherein the alkali comprises at least one of sodium hydroxide, potassium hydroxide, calcium hydroxide, magnesium hydroxide, and barium hydroxide.
9. A system for removing impurities from an incoming waste stream of glycol feedstock according to claim 1 , further comprising a filter press disposed upstream of the ester treatment device, wherein the filter press is configured to:
remove an oligomer from a water/glycol phase of the incoming waste stream glycol feedstock; and
deliver the water/glycol phase having removed oligomer to the ester treatment device.