IP Library Granted Patent US 9,150,716
Granted Patent B2
US 9,150,716 · App. 13/991,745 · Granted Oct 6, 2015

Resin foam and foam sealing material

Inventors: Makoto Saitou (Ibaraki, JP); Itsuhiro Hatanaka (Ibaraki, JP); Kazumichi Kato (Ibaraki, JP); Kiyoaki Kodama (Ibaraki, JP)
Assignee: NITTO DENKO CORPORATION
C08L23/12C08J9/122C08L23/20C09J7/0289C08J2203/08C09J2201/606C09J2201/622C09J2433/00Y10T428/249983
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Quick Facts
Patent No.
US 9,150,716
App. No.
13/991,745
Granted
Oct 6, 2015
Kind
B2
Abstract

There is provided a resin foam excellent in dustproof performance, particularly dustproof performance in a dynamic environment. The resin foam of the present invention has a thickness recovery ratio of 65% or more, wherein the thickness recovery ratio is defined as a ratio of a thickness 1 second after releasing a compressed state to an initial thickness, when the resin foam is compressed for 1 minute in the thickness direction so as to give a thickness equal to 20% of the initial thickness in a 23° C. atmosphere; and then the compressed state is released in a 23° C. atmosphere.

Claims (12)

1. A resin foam having a thickness recovery ratio of 65% or more, wherein the thickness recovery ratio is defined as a ratio of a thickness 1 second after releasing a compressed state to an initial thickness, when the resin foam is compressed for 1 minute in the thickness direction so as to give a thickness equal to 20% of the initial thickness in a 23° C. atmosphere; and then the compressed state is released in a 23° C. atmosphere,

wherein the resin foam has an average cell diameter of 10 to 180 μm, a repulsive stress at 50% compression of 0.1 to 3.0 N/cm 2 , and an apparent density of 0.01 to 0.10 g/cm 3 , wherein the repulsive stress at 50% compression is defined as a repulsive load when the resin foam is compressed in the thickness direction so as to give a thickness equal to 50% of the initial thickness in a 23° C. atmosphere,

wherein a resin constituting the resin foam includes a thermoplastic resin, and

wherein the resin foam has a dynamic dustproofness expressed by less than 100 mm 2 and less than 1500 Pixel×Pixel of the total particle area of both the particles adhering to the black acrylic sheet on the side of the aluminum sheet and the particles adhering to the black acrylic sheet on the side of the cover plate.

2. The resin foam according to claim 1 , wherein the resin foam is formed through the steps of impregnating a resin composition with high-pressure gas and then subjecting the impregnated resin composition to decompression.

3. The resin foam according to claim 2 , wherein the gas is an inert gas.

4. The resin foam according to claim 3 , wherein the inert gas is carbon dioxide.

5. The resin foam according to claim 2 , wherein the gas is a gas in a supercritical state.

6. A foam sealing material comprising a resin foam according to claim 1 .

7. The foam sealing material according to claim 6 , wherein an adhesive layer is formed on the resin foam.

8. The foam sealing material according to claim 7 , wherein the adhesive layer is formed on the resin foam through a film layer.

9. The foam sealing material according to claim 7 , wherein the adhesive layer is an acrylic pressure-sensitive adhesive layer.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 5, 2013
From: SAITOU, MAKOTO; HATANAKA, ITSUHIRO; KATO, KAZUMICHI; KODAMA, KIYOAKI
To: NITTO DENKO CORPORATION
Reel/Frame 030552/0594 →
Priority Claims (2)
JP 2010-278620 · Dec 14, 2010 · national
JP 2011-255901 · Nov 24, 2011 · national
Continuity (1)
Related Publication 20130251979A1 · Sep 26, 2013