IP Library › Granted Patent US 9,159,835
Granted Patent B2
US 9,159,835 · App. 13/488,238 · Granted Oct 13, 2015

Two-dimensional condensation for uniaxially strained semiconductor fins

Inventors: Jack T. Kavalieros (Portland, OR); Nancy Zelick (Portland, OR); Been-Yih Jin (Lake Oswego, OR); Markus Kuhn (Beaverton, OR); Stephen M. Cea (Hillsboro, OR)
Assignee: Intel Corporation
H01L29/7854H01L29/66795H01L29/7842
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Quick Facts
Patent No.
US 9,159,835
App. No.
13/488,238
Granted
Oct 13, 2015
Kind
B2
Abstract

Techniques are disclosed for enabling multi-sided condensation of semiconductor fins. The techniques can be employed, for instance, in fabricating fin-based transistors. In one example case, a strain layer is provided on a bulk substrate. The strain layer is associated with a critical thickness that is dependent on a component of the strain layer, and the strain layer has a thickness lower than or equal to the critical thickness. A fin is formed in the substrate and strain layer, such that the fin includes a substrate portion and a strain layer portion. The fin is oxidized to condense the strain layer portion of the fin, so that a concentration of the component in the strain layer changes from a pre-condensation concentration to a higher post-condensation concentration, thereby causing the critical thickness to be exceeded.

Claims (37)

1. A fin-based transistor device, comprising:

a silicon germanium strain layer provided on a silicon bulk substrate; and

a fin formed in the substrate and strain layer, such that the fin includes a silicon bulk substrate portion and a strain layer portion, the strain layer portion having a concentration of germanium of 75% or higher, a concentration of silicon of 25% or lower, a lateral thickness of 20 nm or less across the strain layer portion at one or more locations, and the strain layer portion having a lateral thickness less than that of a lateral thickness of the silicon bulk substrate portion where the silicon bulk substrate portion contacts the strain layer portion.

2. The device of claim 1 further comprising:

a gate,

a drain region, and

a source region.

3. The device of claim 1 wherein the fin has a uniaxial strain in a current flow axis.

4. The device of claim 1 wherein the fin has a two-dimensional distribution of germanium in the strain layer portion.

5. The device of claim 1 wherein the strain layer portion of the fin has a vertical height that exceeds a critical thickness, wherein the critical thickness is dependent on the germanium concentration of the strain layer.

6. A fin-based transistor device, comprising:

a silicon bulk base substrate; and

a fin having a lower silicon bulk substrate portion and an upper strain layer portion on the lower substrate portion, wherein the concentration of a component in the upper strain layer portion determines a critical thickness, wherein the critical thickness is exceeded by the thickness of the upper strain layer portion, and wherein the upper strain layer portion having a lateral thickness less than that of a lateral thickness of the lower silicon bulk substrate portion where the silicon bulk substrate portion contacts the strain layer portion.

7. The fin-based transistor device of claim 6 , wherein the upper strain layer portion is stacked on top of the lower substrate portion.

8. The fin-based transistor device of claim 6 , wherein the component is germanium.

9. The fin-based transistor device of claim 6 , wherein the upper strain layer portion is silicon germanium.

10. The fin-based transistor device of claim 6 , further comprising:

a gate;

a drain region; and

a source region.

11. The fin-based transistor device of claim 6 , wherein the upper strain layer portion has a uniaxial strain along a current flow axis.

12. The fin-based transistor device of claim 6 , wherein the device comprises at least one PMOS FinFET tri-gate and/or double gate transistor.

13. The fin-based transistor device of claim 6 , wherein the upper strain layer portion has a two-dimensional distribution of the component.

14. A fin-based transistor device, comprising:

a silicon germanium strain layer provided on a silicon bulk substrate; and

a fin having a pair of opposing sidewalls formed in the substrate and strain layer, such that the fin includes:

a silicon bulk substrate portion; and

a silicon germanium strain layer portion having a lateral thickness of 20 nm or less across the strain layer portion at one or more locations, wherein a first concentration of the germanium along the sidewalls is greater than a second germanium concentration in a middle of the strain layer portion of the fin, and

the silicon germanium strain layer portion having a lateral thickness less than that of a lateral thickness of the silicon bulk substrate portion where the silicon bulk substrate portion contacts the strain layer portion.

15. The fin-based transistor device of claim 14 , wherein the silicon germanium strain layer portion is stacked on top of the silicon bulk substrate portion.

16. The fin-based transistor device of claim 14 , further comprising:

a gate;

a drain region; and

a source region.

17. The fin-based transistor device of claim 14 , wherein the upper strain layer portion has a uniaxial strain along a current flow axis.

18. The fin-based transistor device of claim 14 , wherein the device comprises at least one PMOS FinFET tri-gate and/or double gate transistor.

19. The device of claim 14 wherein the strain layer portion of the fin has a vertical height that exceeds a critical thickness, wherein the critical thickness is dependent on the germanium concentration of the strain layer.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 31, 2015
From: KAVALIEROS, JACK T.; ZELICK, NANCY; JIN, BEEN-YIH; KUHN, MARKUS; CEA, STEPHEN M.
To: INTEL CORPORATION
Reel/Frame 036232/0397 →
Continuity (2)
Division 12646427 · Dec 23, 2009
Related Publication 20120241818A1 · Sep 27, 2012