Apparatus, hybrid laminated body, method and materials for temporary substrate support
A hybrid laminated body is provided that includes a light-transmitting support, a latent release layer disposed upon the light-transmitting support, a joining layer disposed upon the latent release layer, and a polyamide thermoplastic priming layer disposed upon the joining layer. The hybrid laminated body can further include a substrate to be processed such as, for example, a silicon wafer to be ground. Also provided is a method for manufacturing the provided laminated body.
1. A laminated body comprising:
a light-transmitting support;
a latent release layer disposed upon the light-transmitting support;
a joining layer disposed upon the latent release layer; and
a polyamide thermoplastic priming layer disposed upon the joining layer.
2. A laminate according to claim 1 , wherein said light-transmitting support comprises glass.
3. A laminate according to claim 1 , wherein the latent release layer comprises a photothermal conversion layer.
4. A laminate according to claim 2 , wherein the latent release layer is activated upon exposure to actinic radiation that is emitted from a laser or laser diode.
5. A laminate according to claim 3 , wherein the photothermal conversion layer comprises a light-absorbing agent and a heat decomposable resin disposed adjacent the joining layer.
6. A laminate according to claim 5 , wherein said light-absorbing agent comprises carbon black.
7. A laminate according to claim 1 , wherein the joining layer comprises a thermosetting adhesive.
8. A laminate according to claim 7 , wherein the thermosetting adhesive comprises an acrylic adhesive.
9. A laminate according to claim 1 , further comprising a substrate in contact with the polyamide thermoplastic priming layer.
10. A laminate according to claim 9 wherein the substrate comprises a substrate to be ground that is a silicon wafer.
11. A method for manufacturing a laminate according to claim 1 , the method comprising:
coating the polyamide thermoplastic priming layer onto the substrate;
optionally, drying the polyamide thermoplastic priming layer if the coating includes a solvent;
coating the joining layer onto the polyamide thermoplastic priming layer;
optionally, curing the joining layer;
coating the latent release layer upon the light-transmitting support; and
laminating the latent release layer to the joining layer.
12. A method for manufacturing a laminate according to claim 11 further comprising:
processing the substrate;
irradiating the photothermal conversion layer through the light-transmitting support to decompose the photothermal conversion layer and thereby to separate the substrate and the light-transmitting support;
peeling the joining layer from said substrate; and
removing the polyamide thermoplastic priming layer from the substrate.
13. A method for manufacturing a laminate according to claim 12 , wherein removing the polyamide thermoplastic priming layer comprises washing the polyamide thermoplastic priming layer with solvent.
14. A method for manufacturing a laminate according to claim 1 , the method comprising:
coating the polyamide thermoplastic priming layer onto the light-transmitting support;
optionally, drying the polyamide thermoplastic priming layer if the coating includes a solvent;
coating the joining layer onto the polyamide thermoplastic priming layer;
optionally, curing the joining layer;
coating the latent release layer upon the substrate; and
laminating the latent release layer to the joining layer.
15. A method for manufacturing a laminate according to claim 14 further comprising:
processing the substrate;
irradiating the photothermal conversion layer through the light-transmitting support to decompose the photothermal conversion layer and thereby to separate the substrate and the light-transmitting support;
peeling the joining layer from said substrate; and
removing the polyamide thermoplastic priming layer from the substrate.
16. A method for manufacturing a laminate according to claim 15 , wherein removing the polyamide thermoplastic priming layer comprises washing the polyamide thermoplastic priming layer with solvent.