Plate-shaped member transfer facility
Provided is a plate-shaped member transfer facility capable of inserting a plate-shaped member in a raised state into a rack and retrieving the plate-shaped member in the raised state from the rack. A stocker facility includes: a rack configured to store glass plates such that the stored glass plates are arranged in a front-rear direction in a raised state; and a track robot configured to transfer the glass plates between the track robot and the rack by moving the glass plates to the left and right. The track robot includes a track-side running base, a flip, a track-side conveyance base, and rollers.
1. A plate-shaped member transfer facility comprising:
a rack configured to store a plurality of plate-shaped members, which are supported by a support so as to be raised and extend in a conveying direction, such that the plurality of plate-shaped members stored in the rack are arranged in an arrangement direction crossing the conveying direction, the rack being configured to allow each of the plurality of plate-shaped members to be carried into and out of the rack in the conveying direction through an insertion opening; and
a plate-shaped member transfer mechanism configured to carry each plate-shaped member into or out of the rack in the conveying direction through the insertion opening, wherein
the plate-shaped member transfer mechanism includes:
a flip rotation mechanism positioned in track-side space facing the insertion opening of the rack, the flip rotation mechanism including a flip configured to support the plate-shaped member and be rotatable around a rotation axis parallel to the conveying direction, the flip rotation mechanism being configured to both rotate the flip such that the plate-shaped member on a conveyor is placed on the flip and raised, and rotate the flip such that the plate-shaped member on the flip is laid down and placed on the conveyor;
a conveyance mechanism extending in the conveying direction and including a sender configured to send, in the conveying direction, the plate-shaped member that has been raised by the flip rotation mechanism; and
a moving mechanism configured to move the flip rotation mechanism and the conveyance mechanism in the arrangement direction,
the conveyor is a wheel conveyor formed by a plurality of wheel shafts,
the flip is configured to come between the wheel shafts when the plate-shaped member on the conveyor is placed on the flip or when the plate-shaped member on the flip is laid down and placed on the conveyor,
the flip rotation mechanism is configured to lay down the flip such that the flip becomes flush with or positioned lower than the wheel shafts when the plate-shaped member on the conveyor is placed on the flip or when the plate-shaped member on the flip is laid down and placed on the conveyor, and
the conveyance mechanism is configured to transfer the plate-shaped member in the raised state between the track-side space and the rack by means of the sender.
2. The plate-shaped member transfer facility according to claim 1 , wherein
the conveyance mechanism includes: a track-side sending part serving as the sender; a track-side conveyance mechanism disposed in the track-side space; a rack-side sending part serving as the sender; and a rack-side conveyance mechanism disposed at the rack.
3. The plate-shaped member transfer facility according to claim 2 , wherein
the track-side conveyance mechanism and the rack-side conveyance mechanism are configured to transfer the plate-shaped member in the raised state between the track-side sending part and the rack-side sending part.
4. The plate-shaped member transfer facility according to claim 2 , wherein
the moving mechanism includes: a track-side moving mechanism configured to move the track-side conveyance mechanism in the arrangement direction; and a rack-side moving mechanism configured to move the rack-side conveyance mechanism in the arrangement direction.
5. The plate-shaped member transfer facility according to claim 2 , wherein
the track-side moving mechanism is configured to move the track-side conveyance mechanism and the flip rotation mechanism together in the arrangement direction.
6. The plate-shaped member transfer facility according to claim 2 , wherein
the rack includes a plurality of support members,
the plurality of support members are arranged to be spaced apart from each other in the conveying direction, and are configured to support the plate-shaped member at upper surfaces of the respective support members,
the rack-side sending part includes a rack-side driving member configured to send the plate-shaped member by moving the plate-shaped member on a face of the rack-side sending part, and
the rack-side conveyance mechanism is configured to lift and lower the rack-side sending part between a rack-side conveyance position and a rack-side standby position, the rack-side conveyance position being a position at which the face of the rack-side sending part is positioned higher than the upper surfaces of the support members, the rack-side standby position being a position at which the face of the rack-side sending part is positioned lower than the upper surfaces of the support members.
7. The plate-shaped member transfer facility according to claim 6 , wherein
the track-side sending part includes a track-side driving member configured to send the plate-shaped member by moving the plate-shaped member on a face of the track-side sending part, and
the track-side conveyance mechanism is configured to lift and lower the track-side sending part between a track-side conveyance position and a standby position, the track-side conveyance position being a position at which the face of the track-side sending part is positioned at a height that is substantially the same as a height of the face of the rack-side sending part when the rack-side sending part is at the rack-side conveyance position, the standby position being a position at which the face of the track-side sending part is positioned lower than the upper surfaces of the support members.
8. The plate-shaped member transfer facility according to claim 2 , further comprising a position detection sensor configured to detect whether the track-side sending part and the rack-side sending part are aligned in the conveying direction, wherein
the track-side sending part and the rack-side sending part are configured to perform transfer of the plate-shaped member when the position detection sensor detects that the track-side sending part and the rack-side sending part are aligned in the conveying direction.
9. The plate-shaped member transfer facility according to claim 1 , wherein
the flip rotation mechanism is configured to rotate the flip to lay down the plate-shaped member supported by the flip when the flip rotation mechanism is moved by the moving mechanism.
10. The plate-shaped member transfer facility according to claim 1 , wherein the flip includes a plurality of rollable spherical rollers, and is configured to support a rear surface of the plate-shaped member by means of the plurality of spherical rollers.
11. A plate-shaped member transfer facility comprising:
a rack configured to store a plurality of plate-shaped members, which are supported by a support so as to be raised and extend in a conveying direction, such that the plurality of plate-shaped members stored in the rack are arranged in an arrangement direction crossing the conveying direction, the rack being configured to allow each of the plurality of plate-shaped members to be carried into and out of the rack in the conveying direction through an insertion opening; and
a plate-shaped member transfer mechanism configured to carry each plate-shaped member into or out of the rack in the conveying direction through the insertion opening, wherein
the plate-shaped member transfer mechanism includes:
a flip rotation mechanism positioned in track-side space facing the insertion opening of the rack, the flip rotation mechanism including a flip configured to support the plate-shaped member and be rotatable around a rotation axis parallel to the conveying direction, the flip rotation mechanism being configured to rotate the flip such that the plate-shaped member on a conveyor is placed on the flip and raised, or rotate the flip such that the plate-shaped member on the flip is laid down and placed on the conveyor;
a conveyance mechanism extending in the conveying direction and including a sender configured to send, in the conveying direction, the plate-shaped member that has been raised by the flip rotation mechanism;
a moving mechanism configured to move the flip rotation mechanism and the conveyance mechanism in the arrangement direction; and
a position detection sensor configured to detect whether a track-side sending part and a rack-side sending part are aligned in the conveying direction,
the conveyance mechanism includes: the track-side sending part serving as the sender; a track-side conveyance mechanism disposed in the track-side space; the rack-side sending part serving as the sender; and a rack-side conveyance mechanism disposed at the rack, and
the track-side sending part and the rack-side sending part are configured to perform transfer of the plate-shaped member between the track-side space and the rack when the position detection sensor detects that the track-side sending part and the rack-side sending part are aligned in the conveying direction.