Coupler system
A coupler system for connecting elongate, horizontally disposed rods to vertical supports includes a top-cap component for attaching to the top of a vertical support and a ball-cap component for attaching to an end of a rod. The top-cap component includes a body formed with plural cavities, and the ball-cap component includes a ball region that is constructed to fit within one of the plural cavities. The body may be formed with four plural cavities, with each defined by beveled edges. The ball-cap components may include a ball region, a neck region, and an angled region located adjacent the neck region and away from the ball region. The top-cap and ball-cap components may also include insertion regions with opposing sets of ribs. The coupler system may further include a cover component.
1. A drape-and-rod coupler system for connecting elongate, horizontally disposed poles to vertical supports, comprising:
a first vertical support having a cylindrical, elongate body with a top end;
a top-cap component including a socket region and a coupling region, wherein the socket region is formed with at least one cavity having an integral top subregion that is open, and an integral, spherically-shaped bottom subregion that is closed, and wherein the socket region is also formed with an elongate channel that communicates with the cavity, terminates above the bottom region and has a width, and wherein the coupling region is formed to allow the top-cap component to couple with the top end of the first vertical support;
a first pole having a cylindrical, elongate body with opposing ends;
at least one ball-cap component including a spherically-shaped ball, a cylindrical neck, and a coupler, with the ball being sized to fit within the at least one cavity of the socket region, the neck extending from the ball and having a diameter that is less than the width of the elongate channel, and the coupler being formed to allow the ball-cap component to couple with one of the opposing ends of the first pole;
wherein, when the ball-cap component is coupled to one of the opposing ends of the first pole, rotational movement of the ball in one plane causes angular movement of the pole, and wherein the at least one ball-cap component can be received into the at least one cavity of the top-cap component by placing the ball into the open, top region of the cavity and moving the neck through the elongate channel, thereby bringing the ball into contact with the spherically-shaped bottom subregion of the socket region.
2. The coupler system of claim 1 , wherein each of the plural cavities in the body of the top-cap component is formed with beveled edges.
3. The coupler system of claim 2 , wherein the body is formed with four cavities, each for accepting a ball of ball-cap component.
4. The coupler system of claim 3 , wherein each of the cavities has substantially the same shape.
5. The coupler system of claim 3 , further including a cover component, and wherein a central hole is formed in the body for receiving a fastener that secures the cover component to the top-cap component.
6. The coupler system of claim 1 , wherein each of the ball-cap components further includes an angled region located adjacent the cylindrical neck and away from the ball.
7. The coupler system of claim 6 , wherein the ball and cylindrical neck are constructed from metal, and the angled region is constructed from reinforced plastic.
8. The coupler system of claim 1 , wherein the top-cap and ball-cap components include insertion regions with opposing sets of ribs.
9. The coupler system of claim 8 , wherein the ribs are constructed with a length dimension that tends to maintain structural integrity of the coupler system.
10. The coupler system of claim 1 , wherein the top-cap and ball-cap components are constructed from material that is designed to maintain ball in corresponding cavities under forces of about 2,000 lbs/in 2 .
11. The coupler system of claim 7 , wherein the top-cap and ball-cap components are constructed from material that is designed to have memory so that the ball returns to the original position after an application of force is removed.