IP Library › Granted Patent US 9,222,009
Granted Patent B2
US 9,222,009 · App. 13/981,857 · Granted Dec 29, 2015

Fine abrasive particles and method for producing same

Inventors: Akihiro Maezawa (Hino, JP); Atsushi Takahashi (Hachioji, JP); Yuuki Nagai (Tachikawa, JP)
Assignee: Konica Minolta, Inc.
C09K3/1409
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Quick Facts
Patent No.
US 9,222,009
App. No.
13/981,857
Granted
Dec 29, 2015
Kind
B2
Abstract

Provided are fine abrasive particles which have a high rate of polishing and generate few polishing flaws. A process for producing then abrasive particles is also provided in which the fine abrasive particles have a reduced coefficient of fluctuation in particle diameter, the production steps are simple, and the production cost is low. The fine abrasive particles comprise cerium oxide, at least one element selected from La, Pr, Nd, Sm, and Eu, and one or more element selected from Y, Gd, Tb, Dy, Ho, Er, Tm, Yb, and Lu, and are characterized in that the cerium oxide has a Ce content of 20 mol % or higher and that the sum (mol %) of the content of the at least one element selected from La, Pr, Nd, Sm, Nd Eu and the content of Ce in the cerium oxide is greater than the sum (mol %) of the contents of the one or more elements selected from Y, Gd, Tb, Dy, Ho, Er, Tm, Yb, and Lu.

Claims (16)

1. Fine abrasive particles comprising cerium oxide, at least one type of element selected from the group consisting of La, Pr, Nd, Sm and Eu, and at least one type of element selected from the group consisting of Y, Gd, Tb, Dy, Ho, Er, Tm, Yb and Lu, wherein:

a content of Ce of the cerium oxide in the fine abrasive particles is 20 mol % or more;

a sum of a content (mol %) of the at least one type of element selected from the group consisting of La, Pr, Nd, Sm and Eu in the fine abrasive particles and the content of Ce of the cerium oxide is larger than a sum of a content (mol %) of the at least one type of element selected from the group consisting of Y, Gd, Tb, Dy, Ho, Er, Tm, Yb and Lu in the fine abrasive particles;

the sum of the content (mol %) of the at least one type of element selected from the group consisting of Y, Gd, Tb, Dy, Ho, Er, Tm, Yb and Lu is 1 mol % or more;

the sum of the content (mol %) of the at least one type of element selected from the group consisting of La, Pr, Nd, Sm and Eu is 5 mol % or more;

an average size of the fine abrasive particles ranges from 0.02 to 2.0 μm; and

the fine abrasive particles are spherical.

2. The fine abrasive particles of claim 1 , wherein the content of Ce of the cerium oxide ranges from 40 to 70 mol %.

3. The fine abrasive particles of claim 1 , wherein the sum of the content (mol %) of the at least one type of element selected from the group consisting of Y, Gd, Tb, Dy, Ho, Er, Tm, Yb and Lu ranges from 5 to 10 mol %.

4. The fine abrasive particles of claim 1 , wherein a coefficient of variation of a particle size distribution of the fine abrasive particles is 20% or less.

5. A method for producing the fine abrasive particles of claim 1 , the method comprising:

forming cerium basic carbonate by adding an urea compound to an aqueous solution containing a cerium salt, a salt of at least one type of element selected from the group consisting of La, Pr, Nd, Sm and Eu, and a salt of at least one type of element selected from the group consisting of Y, Gd, Tb, Dy, Ho, Er, Tm, Yb and Lu; and

calcinating the formed cerium basic carbonate in the air or under oxidizing atmosphere.

6. A method for producing the fine abrasive particles of claim 1 , the method comprising:

forming cerium basic carbonate by adding hydrogen peroxide and an urea compound to an aqueous solution containing a cerium salt, a salt of at least one type of element selected from the group consisting of La, Pr, Nd, Sm and Eu, and a salt of at least one type of element selected from the group consisting of Y, Gd, Tb, Dy, Ho, Er, Tm, Yb and Lu; and

calcinating the formed cerium basic carbonate in the air or under oxidizing atmosphere.

Assignments (2)
CORRECTIVE ASSIGNMENT TO CORRECT THE MISSING INVENTORS PREVIOUSLY RECORDED ON REEL 030940 FRAME 0164. ASSIGNOR(S) HEREBY CONFIRMS THE THE ADDITION OF INVENTORS:"ATSUSHI TAKAHASHI" AND "YUUKI NAGAI". Recorded Aug 23, 2013
From: MAEZAWA, AKIHIRO; TAKAHASHI, ATSUSHI; NAGAI, YUUKI
To: KONICA MINOLTA, INC.
Reel/Frame 031077/0536 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 5, 2013
From: MAEZAWA, AKIHIRO
To: KONICA MINOLTA, INC.
Reel/Frame 030940/0164 →
Priority Claims (1)
JP 2011-012695 · Jan 25, 2011 · national
Continuity (1)
Related Publication 20130305618A1 · Nov 21, 2013