IP Library › Granted Patent US 9,238,278
Granted Patent B2
US 9,238,278 · App. 14/005,874 · Granted Jan 19, 2016

Solder transfer substrate, manufacturing method of solder transfer substrate, and solder transfer method

Inventor: Daisuke Sakurai (Osaka, JP)
Assignee: Panasonic Intellectual Property Management Co., Ltd.
B23K35/0244B23K1/0016B23K1/20B23K3/0623B23K35/26B23K35/262B23K35/362B23K35/40C22C1/02C22C13/00H01L24/11H01L24/13H05K3/3484B22F7/004B23K2201/42H01L2224/111H01L2224/11003H01L2224/1182H01L2224/11332H01L2224/11849H01L2224/13022H01L2224/1357H01L2224/13144H01L2224/13155H01L2224/13562H01L2224/13578H01L2224/13609H01L2224/13611H01L2224/94H01L2924/00013H01L2924/01029H01L2924/15788H05K3/3436H05K2203/0425Y10T428/24322
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Quick Facts
Patent No.
US 9,238,278
App. No.
14/005,874
Granted
Jan 19, 2016
Kind
B2
Abstract

A solder transfer substrate, including: a base layer; an adhesive layer arranged on the base layer; and plural solder powders arranged on the adhesive layer, wherein in the base layer, which is a porous member, a plurality of holes, which allow at least a peeling-off liquid to pass therethrough, are formed from a side thereof on which the adhesive layer is not arranged to a side thereof on which the adhesive layer is arranged. Particularly, the adhesive layer has a characteristic of expanding with the peeling-off liquid infused.

Claims (36)

1. A solder transfer substrate, comprising:

a base layer;

an adhesive layer arranged on the base layer; and

solder powder arranged on the adhesive layer, wherein

in the base layer, a plurality of holes, which allow at least a peeling-off liquid to pass therethrough, are formed from a side thereof on which the adhesive layer is not arranged to a side thereof on which the adhesive layer is arranged,

the base layer is larger than the adhesive layer in respect of a compression rate at a time of heating, and

the adhesive layer has a characteristic of expanding with the peeling-off liquid infused.

2. A solder transfer substrate according to claim 1 , wherein

the base layer is a porous member.

3. The solder transfer substrate according to claim 1 , wherein

at least one of the plurality of holes is formed at least to an inside of the adhesive layer.

4. The solder transfer substrate according to claim 1 , wherein

the base layer is made of a woven-fabric material.

5. The solder transfer method, comprising:

a solder joining step of superposing a solder transfer substrate and a circuit board or electronic component with an electrode formed on a surface thereof, the solder transfer substrate comprising:

a base layer;

an adhesive layer arranged on the base layer; and

solder powder arranged on the adhesive layer, wherein

in the base layer, a plurality of holes, which allow at least a peeling-off liquid to pass therethrough, are formed from a side thereof on which the adhesive layer is not arranged to a side thereof on which the adhesive layer is arranged,

the base layer is larger than the adhesive layer in respect of a compression rate at a time of heating, and

the adhesive layer has a characteristic of expanding with the peeling-off liquid infused,

the solder transfer substrate being superposed so that a face on which the solder powder has been loaded faces a face on which the electrode has been formed, carrying out heating and pressurization, and allowing the solder powder to be joined to the electrode;

a peeling-off liquid infiltrating step of allowing the peeling-off liquid to infiltrate the adhesive layer via the plurality of holes provided in the base layer; and

a transfer substrate peeling-off step of peeling-off the solder transfer substrate from the circuit board or electronic component.

6. The solder transfer method, comprising:

a solder joining step of superposing a solder transfer substrate and a circuit board or electronic component with an electrode formed on a surface thereof, the solder transfer substrate comprising:

a base layer;

an adhesive layer arranged on the base layer; and

solder powder arranged on the adhesive layer, wherein

in the base layer, a plurality of holes, which allow at least a peeling-off liquid to pass therethrough, are formed from a side thereof on which the adhesive layer is not arranged to a side thereof on which the adhesive layer is arranged,

the base layer is larger than the adhesive layer in respect of a compression rate at a time of heating, and

the adhesive layer has a characteristic of expanding with the peeling-off liquid infused,

the solder transfer substrate being superposed so that a face on which the solder powder has been loaded faces a face on which the electrode has been formed, carrying out heating and pressurization, and allowing the solder powder to be joined to the electrode;

a peeling-off liquid infiltrating step of allowing the peeling-off liquid to infiltrate the adhesive layer via the plurality of holes provided in the base layer;

a transfer substrate peeling-off step of peeling-off the solder transfer substrate from the circuit board or electronic component, and

a solder layer forming step of performing heating at a melting point of solder or more to allow the solder powders to be melted.

Assignments (3)
CORRECTIVE ASSIGNMENT TO CORRECT THE ERRONEOUSLY FILED APPLICATION NUMBERS 13/384239, 13/498734, 14/116681 AND 14/301144 PREVIOUSLY RECORDED ON REEL 034194 FRAME 0143. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Dec 24, 2020
From: PANASONIC CORPORATION
To: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
Reel/Frame 056788/0362 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 10, 2014
From: PANASONIC CORPORATION
To: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
Reel/Frame 034194/0143 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 25, 2013
From: SAKURAI, DAISUKE
To: PANASONIC CORPORATION
Reel/Frame 031474/0659 →
Priority Claims (1)
JP 2011-073235 · Mar 29, 2011 · national
Continuity (1)
Related Publication 20140010991A1 · Jan 9, 2014