Mirror for vehicle
A joint portion is provided to an upper case of a mirror unit tilting mechanism so as to protrude therefrom. A fitting portion is formed on a pivot plate side so as to correspond to the joint portion. The joint portion is formed into a hollow hemisphere shape. A support shaft is provided upright at a center portion of an outer wall, and a spherical portion is formed in the outer wall. The fitting portion has a hollow hemisphere dome shape and includes a spherical side wall portion and a ceiling portion which has a wave shape in cross section. The fitting portion is lightly press-fitted to the joint portion through one-touch insertion operation. The fitting portion and the joint portion are swingably connected to each other under a state in which curved surfaces of the spherical portion and the side wall portion are held in contact with each other.
1. A mirror for a vehicle, comprising:
a case member housed inside a mirror body to be fixed to a vehicle side, said case member including a joint portion having a hollow hemispherical shape, said joint portion having a spherical portion having a spherical shape;
a pivot plate fitted to said case member, said pivot plate comprising a fitting portion mounted to said joint portion; and
a mirror fitted to said pivot plate;
wherein said joint portion includes:
an outer wall having an outer spherical surface forming said spherical portion; and
a support shaft extending upright at a center of said joint portion, said support shaft having a spherical upper surface;
wherein said fitting portion includes:
a spherical side wall portion having a curvature the same as a curvature of said spherical portion of said joint portion; and
a ceiling portion integrally connected to an upper side of said side wall portion such that said ceiling portion and said side wall portion have a one-piece construction, said ceiling portion having a wave shape in cross section and having a concentric wave pattern lying inside a boundary defined by said side wall portion, said side wall portion being elastically deformable in a radial direction due to said concentric wave pattern ceiling portion; and
wherein said ceiling portion has a spherical concave portion abutting against said spherical upper surface of said support shaft when said fitting portion is press-fitted to said joint portion, said spherical concave portion being formed at a center portion of said ceiling portion and having a curvature the same as a curvature of said spherical upper surface of said support shaft;
wherein said fitting portion is press-fitted to said joint portion while said side wall portion is elastically deformed outwardly in the radial direction;
wherein said side wall portion of said fitting portion contacts said outer wall of said joint portion so that said fitting portion is press-fitted to said joint portion, in which state a surface of said spherical concave portion of said ceiling portion is held in contact with said spherical upper surface of said support shaft;
wherein said pivot plate is pivotably fitted to said case member by press-fitting said fitting portion and said joint portion together; and
wherein said ceiling portion is wave-shaped in cross section such that a rounded inner surface of an outer diameter portion of said ceiling portion is higher than a rounded inner surface of said center portion of said ceiling portion with respect to a base end of said support shaft so as to define a clearance between an upper surface of said outer wall of said joint portion and said rounded inner surface of said outer diameter portion of said ceiling portion, said clearance extending upward with respect to said base end of said support shaft so as to allow adjustment of an angle of said pivot plate relative to said case member.
2. The mirror for a vehicle according to claim 1 , further comprising a ridge-shaped rib piece on an outer peripheral portion of said fitting portion, said rib piece being configured to increase a thickness and stiffness of said pivot plate, and to regulate a bending deformation of said pivot plate.
3. The mirror for a vehicle according to claim 2 , further comprising a pivot spring mounted to said outer peripheral portion of said fitting portion, said fitting portion including a protrusion for regulating an axial movement of said pivot spring, said protrusion being located on said outer peripheral portion of said fitting portion.
4. The mirror for a vehicle according to claim 3 , wherein said pivot spring is arranged between said protrusion and said rib piece, and is held between an upper surface of said rib piece and said protrusion.
5. The mirror for a vehicle according to claim 1 , further comprising a rib piece between said fitting portion and a wall surface portion of said pivot plate, said fitting portion protruding from said pivot plate, said wall surface portion being arranged to oppose an outer peripheral portion of said fitting portion, said rib piece connecting said outer peripheral portion of said fitting portion and said wall surface portion.