IP Library › Granted Patent US 9,239,183
Granted Patent B2
US 9,239,183 · App. 13/773,279 · Granted Jan 19, 2016

Method for reducing transient defrost noise on an outdoor split system heat pump

Inventor: James Amick (Coatesville, IN)
Assignee: CARRIER CORPORATION
F25D21/06F25B47/025F25B49/02F24F2011/0087F25B30/02F25B2600/112F25B2600/23
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Quick Facts
Patent No.
US 9,239,183
App. No.
13/773,279
Granted
Jan 19, 2016
Kind
B2
Abstract

A method for reducing perceived defrost noise in a heat pump is provided. The method may include energizing a fan configured to urge a heat transfer medium across a heat exchanger, and initiating a defrost cycle to warm the heat exchanger. Initiating the defrost cycle may include de-energizing a compressor fluidly coupled to the heat exchanger, and delaying for a first delay period with the fan energized and the compressor de-energized. Initiating the defrost cycle may also include energizing a reversing valve after the first delay period, to reverse a flow of a refrigerant flow between the compressor and the heat exchanger, and delaying for a second delay period with the fan energized, the compressor de-energized, and the reversing valve energized. Initiating the defrost cycle may also include de-energizing the fan. The method may also include defrosting the heat pump during the defrost cycle, and terminating the defrost cycle.

Claims (90)

1. A method for reducing defrost noise in a heat pump, comprising: energizing a fan configured to urge a heat transfer medium across a heat exchanger; initiating a defrost cycle to warm the heat exchanger, comprising:

de-energizing a compressor fluidly coupled to the heat exchanger;

delaying for a first delay period with the fan energized and the compressor de-energized;

energizing a reversing valve after the first delay period, to reverse a flow of a refrigerant flow between the compressor and the heat exchanger, such that the refrigerant warms the heat exchanger;

delaying for a second delay period with the fan energized, the compressor de-energized, and the reversing valve energized;

energizing the compressor after the second delay period and then de-energizing the fan;

defrosting the heat pump during the defrost cycle; and

terminating the defrost cycle.

2. The method of claim 1 , wherein initiating the defrost cycle further comprises energizing an auxiliary heater configured to warm a heat transfer medium urged across another heat exchanger in fluid communication with the compressor, before completing delaying for the first delay period.

3. The method of claim 1 , further comprising evaporating the refrigerant with the heat exchanger prior to initiating the defrost cycle.

4. The method of claim 1 , wherein the second delay period is between about 1 second and about 60 seconds.

5. The method of claim 1 , wherein the second delay period is between about 10 seconds and about 15 seconds.

6. The method of claim 1 , further comprising sensing defrost conditions, the defrost conditions including at least one of expiration of a defrost interval timer and a temperature of the heat exchanger falling below a minimum value.

7. The method of claim 1 , wherein defrosting the heat exchanger comprises energizing the compressor after delaying for the second delay period so as to warm the heat exchanger.

8. The method of claim 1 , wherein terminating the defrost cycle comprises:

energizing the fan;

de-energizing the compressor;

delaying for a third delay period with the fan energized and the compressor de-energized;

de-energizing the reversing valve after the third delay period;

delaying for a fourth delay period with the reversing valve de-energized and the fan energized; and

energizing the compressor after the fourth delay period.

9. The method of claim 8 , wherein terminating the defrost cycle further comprises de-energizing an auxiliary heater before and/or during the third delay period.

10. The method of claim 8 , wherein the third delay period is between about 5 seconds and about 100 seconds.

11. The method of claim 8 , wherein the third delay period is about 30 seconds.

12. The method of claim 1 , further comprising sensing a defrost cycle termination condition to determine when to terminate the defrost cycle, the defrost cycle termination condition comprising a temperature of the heat exchanger exceeding a target temperature, an expiration of a defrost cycle timer, or both.

13. A method for reducing defrost noise in a heat pump, comprising: energizing a fan configured to urge a heat transfer medium across a heat exchanger; initiating a defrost cycle to warm the heat exchanger, comprising:

de-energizing a compressor fluidly coupled to the heat exchanger;

delaying for a first delay period with the fan energized and the compressor de-energized;

energizing a reversing valve after the first delay period, to reverse a flow of a refrigerant flow between the compressor and the heat exchanger, such that the refrigerant warms the heat exchanger;

delaying for a second delay period with the fan energized, the compressor de-energized, and the reversing valve energized;

de-energizing the fan;

defrosting the heat pump during the defrost cycle; and

terminating the defrost cycle wherein the first delay period is between about 5 seconds and about 100 seconds.

14. The method of claim 13 , wherein the first delay period is about-60 seconds.

15. A method for reducing defrost noise in a heat pump, comprising: energizing a fan configured to urge a heat transfer medium across a heat exchanger; initiating a defrost cycle to warm the heat exchanger, comprising:

de-energizing a compressor fluidly coupled to the heat exchanger;

delaying for a first delay period with the fan energized and the compressor de-energized;

energizing a reversing valve after the first delay period to reverse a flow of a refrigerant flow between the compressor and the heat exchanger, such that the refrigerant warms the heat exchanger;

delaying for a second delay period with the fan energized, the compressor de-energized, and the reversing valve energized;

energizing the compressor after the second delay period;

de-energizing the fan;

defrosting the heat pump during the defrost cycle; and

terminating the defrost cycle;

wherein terminating the defrost cycle comprises:

energizing the fan;

de-energizing the compressor;

delaying for a third delay period with the fan energized and the compressor de-energized;

de-energizing the reversing valve after the third delay period;

delaying for a fourth delay period with the reversing valve de-energized and the fan energized; and

energizing the compressor after the fourth delay period;

wherein the fourth delay period is between about 5 seconds and about 100 seconds.

16. The method of claim 15 , wherein the fourth delay period is about 10 seconds.

17. The method of claim 15 , wherein the fourth delay period is about 30 seconds.

18. A method for reducing defrost noise in a heat pump, comprising: energizing a fan configured to urge a heat transfer medium across a heat exchanger; initiating a defrost cycle to warm the heat exchanger, comprising:

de-energizing a compressor fluidly coupled to the heat exchanger;

delaying for a first delay period with the fan energized and the compressor de-energized;

energizing an auxiliary heater configured to warm a heat transfer medium urged across another heat exchanger in fluid communication with the compressor, before completing delaying for the first delay period;

energizing a reversing valve after the first delay period, to reverse a flow of a refrigerant flow between the compressor and the heat exchanger, such that the refrigerant warms the heat exchanger;

delaying for a second delay period with the fan energized, the compressor de-energized, and the reversing valve energized;

energizing the compressor after the second delay period and then de-energizing the fan;

defrosting the heat pump during the defrost cycle; and

terminating the defrost cycle, comprising:

energizing the fan;

de-energizing the compressor;

delaying for a third delay period with the fan energized and the compressor de- energized;

de-energizing the reversing valve after the third delay period;

de-energizing the auxiliary heater before and/or during the third delay period;

delaying for a fourth delay period with the reversing valve de-energized and the fan energized; and

energizing the compressor after the fourth delay period.

19. A method for reducing defrost noise in a heat pump, comprising: energizing a fan configured to urge a heat transfer medium across a heat exchanger; initiating a defrost cycle to warm the heat exchanger, comprising:

de-energizing a compressor fluidly coupled to the heat exchanger;

delaying for a first delay period with the fan energized and the compressor de-energized;

energizing an auxiliary heater configured to warm a heat transfer medium urged across another heat exchanger in fluid communication with the compressor, before completing delaying for the first delay period;

energizing a reversing valve after the first delay period to reverse a flow of a refrigerant flow between the compressor and the heat exchanger, such that the refrigerant warms the heat exchanger;

delaying for a second delay period with the fan energized, the compressor de-energized, and the reversing valve energized; and

de-energizing the fan;

defrosting the heat pump during the defrost cycle; and

terminating the defrost cycle, comprising:

energizing the fan;

de-energizing the compressor;

delaying for a third delay period with the fan energized and the compressor de-energized;

de-energizing the reversing valve after the third delay period;

de-energizing the auxiliary heater before and/or during the third delay period;

delaying for a fourth delay period with the reversing valve de-energized and the fan energized; and

energizing the compressor after the fourth delay period

wherein:

the first delay period is about 60 seconds;

the second delay period is between about 10 seconds and about 15 seconds;

the third delay period is about 30 seconds; and

the fourth delay period is about 10 seconds or about 30 seconds.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 1, 2013
From: AMICK, JAMES
To: CARRIER CORPORATION
Reel/Frame 030330/0133 →
Continuity (2)
Provisional Application 61642078 · May 3, 2012
Related Publication 20130291571A1 · Nov 7, 2013