Continuous circulation and communication drilling system
An apparatus for performing a wellbore operation includes a drill string having a rigid tubular section formed of a plurality of jointed tubulars and a plurality of valves positioned along the rigid tubular section. Each valve may have a radial valve controlling flow through a wall of the rigid tubular section and a signal relay device configured to convey information-encoded signals. Wellbore operations may be performed by transmitting signals using the signal relay devices.
1. An apparatus for performing a wellbore operation, comprising:
a drill string configured to be disposed in a wellbore, the drill string including a rigid tubular section formed of a plurality of jointed tubulars;
a plurality of flow diverters positioned along the rigid tubular section, each flow diverter having:
a radial valve controlling flow through a wall of the rigid tubular section; and
a signal relay device configured to convey information-encoded signals; and
at least one flow control device positioned along the drill string, the at least one flow control device being responsive to signals received via the signal relay device associated with the plurality of flow diverters.
2. The apparatus of claim 1 , further comprising a continuous circulation device having at least a first fluid path in fluid communication with a top drive and a second fluid path, wherein the at least one valve of each flow diverter is configured to selectively couple to the second fluid path; and a surface communication system in signal communication with the signal relay devices while one flow diverter of the plurality of flow diverters is coupled to the second fluid path, the surface communication system being configured to one of: (i) transmit information into the wellbore via the signal relay device, and (ii) receive information from the wellbore via the signal relay device.
3. The apparatus of claim 2 , wherein the continuous circulation includes:
a fluid line receiving a drilling fluid from a drilling fluid source; and
a manifold connected to the fluid line, the manifold selectively flowing the drilling fluid to the first and the second flow paths.
4. The apparatus of claim 1 , wherein each flow diverter includes a second valve configured to selectively block flow along an axial bore of the drill string.
5. The apparatus of claim 1 , wherein each signal relay device is configured to wirelessly transmit and receive electromagnetic signals.
6. The apparatus of claim 1 , further comprising a surface controller configured to one of: (i) transmit information into the wellbore via the signal relay device, and (ii) receive information from the wellbore via the signal relay device.
7. The apparatus of claim 1 , wherein the at least one flow control device is a flow restrictor connected to the drill string, the flow restrictor having a variable outer diameter for selectively restricting flow along an annulus of a wellbore.
8. The apparatus of claim 7 , further comprising a flow bypass selectively flowing a fluid between a bore of the drill string and a wellbore annulus, the flow bypass and the adjustable flow restrictor cooperating to control a pressure in a selected section of the wellbore.
9. The apparatus of claim 1 , wherein the drill string including a non-rigid tubular section formed of a continuous tubular, the non-rigid tubular section being connected to the rigid tubular section.
10. The apparatus of claim 9 , further comprising a communication device that includes a data carrier positioned along the non-rigid tubular section, wherein the data carrier is one of (i) a metal conductor, and (ii) an optical fiber, and wherein the data carrier is positioned at one of (i) outside of the non-rigid string, (ii) inside the non-rigid string, and (iii) embedded in a wall of the non-rigid string.
11. The apparatus of claim 1 , further comprising a communication system positioned at a surface location, the communication system including an antennae in signal communication with a radio extension line disposed in the wellbore.
12. A method for performing a wellbore operation using a drill string that includes jointed tubulars, comprising:
adding a plurality of flow diverters to the drill string, wherein each flow diverter has: (i) a valve controlling radial flow through a wall of the drill string, and (ii) a signal relay device configured to relay signals;
conveying the drill string along a wellbore: and
transmitting signals along the drill string using the signal relay devices while a jointed tubular is one of: (i) added to the drill string, and (ii) removed from the drill string.
13. The method of claim 12 , further comprising:
continuously circulating a drilling fluid through the drill string using the flow diverters; and
communicating with at least one flow control device positioned along the drill string, the at least one flow control device being responsive to signals received via the signal relay devices; and
controlling a pressure in the wellbore using the at least one flow control device while the jointed tubular is one of: (i) added to the drill string, and (ii) removed from the drill string.
14. The method of claim 12 , further comprising:
estimating a pressure parameter at a selected location in the wellbore; and
controlling a pressure at the selected location using the estimated pressure parameter.
15. The method of claim 14 , wherein the pressure is controlled by one of: (i) adjusting a size of a cross-sectional flow path along a wellbore annulus, (ii) diverting fluid flow from a bore of the drill string to the wellbore annulus, and (iii) diverting flow from the wellbore annulus to the bore of the drill string.
16. The method of claim 12 , wherein the signals are conveyed along the continuous tubular using a data carrier, wherein the data carrier is one of (i) a metal conductor, and (ii) an optical fiber, and wherein the data carrier is positioned at one of (i) outside of the non-rigid string, (ii) inside the non-rigid string, and (iii) embedded in a wall of the non-rigid string.
17. The method of claim 12 , further comprising circulating a drilling fluid into an annulus of a wellbore, and returning the drilling fluid to the surface via a bore of the drill string.
18. The method of claim 12 , wherein the signals wirelessly hop along the flow diverters.
19. A system for performing an adaptive and real time flow circulation control in a wellbore, comprising:
a drill string configured to be disposed in a wellbore, the drill string including a rigid tubular section formed of a plurality of jointed tubulars;
at least one flow diverter positioned along the rigid tubular section, the at least one flow diverter having:
a radial valve selectively flowing fluid between an interior and an exterior of the at least one flow diverter, and
a signal relay device configured to exchange information-encoded signals;
at least one flow control device positioned along the drill string; and
a communication system associated with the drill string and providing signal transmission to the at least one flow control device using the signal relay device.
20. The system of claim 19 , wherein the communication system is configured to control flow circulation in the wellbore using the at least one flow control device while the jointed tubular is one of: (i) added to the drill string, and (ii) removed from the drill string.