IP Library Granted Patent US 9,259,031
Granted Patent B2
US 9,259,031 · App. 14/124,637 · Granted Feb 16, 2016

Filter for a smoking article

Inventors: Peter Branton (London, GB); Martin Duke (London, GB); Stephen Tennison (Basingstoke, GB); Dinah Blanche Winter (London, GB)
Assignee: BRITISH AMERICAN TOBACCO (INVESTMENTS) LIMITED
A24D3/066A24D3/0275A24D3/062A24D3/163
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Quick Facts
Patent No.
US 9,259,031
App. No.
14/124,637
Granted
Feb 16, 2016
Kind
B2
Abstract

A filter for a smoking article comprises a monolith. The monolith is produced forming particles of a partially cured resin into a dough, shaping the dough to produce a monolith, sintering the particles, carbonizing and activating the sintered monolith, and incorporating the monolith into a smoking article filter.

Claims (28)

1. A smoking article filter comprising a monolith circumscribed by a plugwrap, wherein the monolith comprises carbonized sintered resin and is configured such that a pressure drop of the filter does not significantly increase with monolith length.

2. The smoking article filter as claimed in claim 1 , wherein the monolith does not comprise resin particles bound together using a binder.

3. A smoking article filter comprising a monolith circumscribed by a plugwrap, wherein the monolith comprises a plurality of cells, each cell comprising a channel that extends through the monolith, the combined cross sectional surface area of the channels comprising 30-40% of the total cross sectional surface area of the monolith, and the monolith configured such that a pressure drop of the filter does not significantly increase with monolith length.

4. The smoking article filter as claimed in claim 3 , wherein the combined cross sectional surface area of the channels comprises 32-38% of the total cross sectional surface area of the monolith.

5. A smoking article filter, comprising: a monolith, the monolith configured such that a pressure drop of the filter does not significantly increase with monolith length, wherein the monolith comprises a plurality of cells, each cell comprising a channel that extends through the monolith, and wherein, in cross section, the monolith comprises 180-310 cells per square centimeter, and wherein the monolith has a pore volume of 0.4 to 1.5 cm 3 /g as estimated by nitrogen adsorption.

6. The smoking article filter according to claim 5 , wherein, in cross section, the monolith comprises 200-280 cells per square centimeter.

7. The smoking article filter as claimed in claim 5 , wherein the monolith comprises a carbon material having a pore structure that includes micropores and macropores.

8. The smoking article filter as claimed in claim 7 , wherein the pore structure also includes mesopores.

9. The smoking article filter as claimed in claim 5 , wherein the carbon material of the monolith encompassing the channels has a pore structure that includes macropores.

10. The smoking article filter as claimed in claim 5 , wherein the monolith comprises channels that are square in cross section.

11. The smoking article filter as claimed in claim 5 , wherein the carbon material of the monolith has a BET surface area of 700-1300 m 2 /g.

12. The smoking article filter as claimed in claim 11 , wherein the carbon material of the monolith has a BET surface area of 810-990 m 2 /g.

13. The smoking article filter as claimed in claim 5 , wherein the monolith is 8-12 mm in length.

14. The smoking article filter as claimed in claim 5 , the smoking article filter comprising a plurality of monoliths.

15. A smoking article comprising the smoking article filter as claimed in claim 5 .

16. The smoking article filter as claimed in claim 5 , wherein the monolith comprises carbonized sintered resin.

17. The smoking article filter as claimed in claim 16 , wherein the monolith does not comprise resin particles bound together using a binder.

18. The smoking article filter as claimed in claim 5 , wherein the combined cross sectional surface area of the channels comprises 30-40% of the total cross sectional surface area of the monolith.

19. The smoking article filter as claimed in claim 18 , wherein the combined cross sectional surface area of the channels comprises 32-38% of the total cross sectional surface area of the monolith.

20. A method of manufacturing a smoking article filter, comprising:

comminuting a partially cured resin to form particles of the partially cured resin;

forming particles of the partially cured resin into a dough and shaping the dough to produce a monolith;

sintering the particles of the monolith to form a sintered monolith;

carbonizing and activating the sintered monolith; and

incorporating the activated sintered monolith into a smoking article filter configured such that a pressure drop of the filter does not significantly increase with monolith length.

21. The method as claimed in claim 20 , wherein shaping the dough comprises extruding the dough.

22. The method as claimed in claim 20 , wherein the dough is free from a binder.

23. The method as claimed in claim 20 , wherein the resin is obtained by condensing a nucleophilic component with an electrophilic cross-linking agent in the presence of a pore former.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 14, 2014
From: BRANTON, PETER; DUKE, MARTIN; TENNISON, STEPHEN; WINTER, DINAH
To: BRITISH AMERICAN TOBACCO (INVESTMENTS) LIMITED
Reel/Frame 031962/0846 →
Priority Claims (2)
GB 1109419.0 · Jun 6, 2011 · national
GB 1120926.9 · Dec 6, 2011 · national
Continuity (1)
Related Publication 20140137881A1 · May 22, 2014