IP Library › Granted Patent US 9,273,182
Granted Patent B2
US 9,273,182 · App. 13/821,142 · Granted Mar 1, 2016

Method for producing polyester compositions

Inventors: Mayumi Matsumoto (Mishima, JP); Hiroji Kojima (Mishima, JP); Jun Sakamoto (Otsu, JP)
Assignee: Toray Industries, Inc.
C08G63/78C08G63/20C08G63/80C08K5/0066C08L67/02C08K3/0058
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Quick Facts
Patent No.
US 9,273,182
App. No.
13/821,142
Granted
Mar 1, 2016
Kind
B2
Abstract

A process of producing a polyester composition includes carrying out an esterification reaction of a dicarboxylic acid component with a diol component, and then carrying out a polycondensation reaction, wherein the diol component is added twice or more during a time from completion of the esterification reaction until beginning the polycondensation reaction, and alkali metal phosphate is added with an amount of COOH terminal groups of an esterification reactant being not more than 150 eq/ton.

Claims (14)

1. A process of producing a polyester composition comprising:

carrying out an esterification reaction of a dicarboxylic acid component with a diol component; and then carrying out a polycondensation reaction,

wherein the diol component is added twice or more during a time from the completion of the esterification reaction until beginning the polycondensation reaction, and alkali metal phosphate is added with an amount of COOH terminal groups of an esterification reactant being not more than 150 eq/ton, wherein a dicarboxylic acid is one or more selected from the group consisting of terephthalic acid, isophthalic acid and naphthalene dicarboxylic acid, wherein a diol is one or more selected from the group consisting of ethylene glycol, 1,2-propanediol, 1,3-propanediol, butanediol, 2-methyl-1,3-propanediol, hexanediol and neopentyl glycol and wherein an alkali metal phosphate is one or more selected from the group consisting of sodium dihydrogenphosphate, disodium hydrogenphosphate, trisodium phosphate, potassium dihydrogenphosphate, dipotassium hydrogenphosphate, tripotassium phosphate, lithium dihydrogenphosphate, dilithium hydrogenphosphate and trilithium phosphate.

2. The process according to claim 1 , wherein the amount of the diol component added is 0.15-fold to 0.5-fold mole compared to the amount of the dicarboxylic acid component per addition.

3. The process according to claim 1 , wherein a metallic salt compound is added in an amount of 1.0 mol/ton to 3.5 mol/ton together with the diol component added.

4. The process according to claim 1 , wherein the amount of the alkali metal phosphate added is 0.1 mol/ton to 7.0 mol/ton.

5. The process according claim 1 , wherein the alkali metal phosphate is mixed with a phosphorus compound and the diol component and added as a solution or slurry.

6. The process according to claim 5 , wherein the phosphorus compound is mixed in an amount of 0.1-fold to 7.5-fold mole compared to the amount of the alkali metal phosphate.

7. The process according to claim 2 , wherein a metallic salt compound is added in an amount of 1.0 mol/ton to 3.5 mol/ton together with the diol component added.

8. The process according to claim 2 , wherein the amount of the alkali metal phosphate added is 0.1 mol/ton to 7.0 mol/ton.

9. The process according to claim 3 , wherein the amount of the alkali metal phosphate added is 0.1 mol/ton to 7.0 mol/ton.

10. The process according to claim 2 , wherein the alkali metal phosphate is mixed with a phosphorus compound and the diol component and added as a solution or slurry.

11. The process according to claim 3 , wherein the alkali metal phosphate is mixed with a phosphorus compound and the diol component and added as a solution or slurry.

12. The process according to claim 4 , wherein the alkali metal phosphate is mixed with a phosphorus compound and the diol component and added as a solution or slurry.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 1, 2013
From: MATSUMOTO, MAYUMI; KOJIMA, HIROJI; SAKAMOTO, JUN
To: TORAY INDUSTRIES, INC.
Reel/Frame 030121/0718 →
Priority Claims (1)
JP 2010-200524 · Sep 8, 2010 · national
Continuity (1)
Related Publication 20130253165A1 · Sep 26, 2013