Method of forming stacked trench contacts and structures formed thereby
Methods and associated structures of forming a microelectronic device are described. Those methods may include forming a structure comprising a first contact metal disposed on a source/drain contact of a substrate, and a second contact metal disposed on a top surface of the first contact metal, wherein the second contact metal is disposed within an IID disposed on a top surface of a metal gate disposed on the substrate.
1. A transistor on a substrate comprising:
a gate structure comprising a gate electrode layer, the gate electrode having a top surface;
a source region on a first side of the gate structure;
a first spacer on the first side of the gate structure and in direct contact with the gate structure;
a first silicide layer on a top surface of the source region, wherein the first silicide layer does not extend below the first spacer;
a drain region on a second side of the gate structure;
a second spacer on the second side of the gate structure and in direct contact with the gate structure;
a second silicide layer on a top surface of the drain region, wherein the second silicide layer does not extend below the second spacer;
a first ILD on the first side and the second side of the gate structure and having a top surface which is coplanar with the top surface of the gate electrode;
a second ILD layer over the first ILD layer;
a first contact metal in the first ILD layer coupled to the first silicide layer;
a second contact metal within the second ILD layer that is directly coupled to the first contact metal, wherein the second contact metal comprises a tapered structure having a bottom portion that is smaller in width than a top portion of the second contact metal;
a third contact metal in the first ILD layer coupled to the second silicide layer; and
a fourth contact metal within the second ILD layer that is directly coupled to the third contact metal, wherein the fourth contact metal comprises a tapered structure having a bottom portion that is smaller in width than a top portion of the fourth contact metal.
2. The transistor of claim 1 , wherein the second contact metal further comprises having a bottom portion that is smaller in width than a top portion of the first contact metal.
3. The transistor of claim 1 , wherein the fourth contact metal further comprises having a bottom portion that is smaller in width than a top portion of the third contact metal.
4. The transistor of claim 1 , wherein gate electrode layer comprises hafnium, zirconium, titanium, tantalum, or aluminum.
5. The transistor of claim 1 , wherein the substrate comprises silicon, silicon-on-insulator, germanium, indium antimonide, lead telluride, indium arsenide, indium phosphide, gallium arsenide, or gallium antimonide.
6. The transistor of claim 1 , wherein the first and second spacers comprise silicon dioxide or silicon nitride.
7. The transistor of claim 1 , wherein the first and second silicide layers comprise nickel salicide.
8. A method of forming a transistor on a substrate comprising:
forming a gate structure comprising a gate electrode layer on the substrate;
forming a source region on a first side of the gate structure;
forming a first spacer on the first side of the gate structure and in direct contact with the gate structure;
forming a drain region on a second side of the gate structure;
forming a second spacer on the second side of the gate structure and in direct contact with the gate structure;
forming a first ILD layer over the transistor;
etching a first trench contact opening in the first ILD layer to expose at least a portion of the source region;
through the first trench contact opening, forming a first salicide layer on a top surface of the source region;
filling the first trench contact opening with a metal to form a first trench contact;
etching a second trench contact opening in the first ILD layer that exposes at least a portion of the drain region;
through the second trench contact opening, forming a second salicide layer on a top portion of the drain region;
filling the second trench contact opening with a metal to form a second trench contact;
forming a second ILD layer over the first ILD layer;
etching a third trench contact opening in the second ILD layer that exposes at least a portion of the first trench contact, wherein the third trench contact opening has a tapered shape so that a bottom portion of the third trench contact opening is smaller in width than a top portion of the third trench contact opening;
filling the third trench contact opening with a metal to form a third trench contact;
etching a fourth trench contact opening in the second ILD layer that exposes at least a portion of the second trench contact, wherein the fourth trench contact opening has a tapered shape so that a bottom portion of the fourth trench contact opening is smaller in width than a top portion of the fourth trench contact opening; and
filling the fourth trench contact opening with a metal to form a fourth trench contact.
9. The method of claim 8 , wherein the third trench contact opening further has a bottom portion that is smaller in width than a top portion of the first trench contact.
10. The method of claim 8 , wherein the fourth trench contact opening further has a bottom portion that is smaller in width than a top portion of the second trench contact.
11. The method of claim 8 , wherein gate electrode layer comprises hafnium, zirconium, titanium, tantalum, or aluminum.
12. The method of claim 8 , wherein the substrate comprises silicon, silicon-on-insulator, germanium, indium antimonide, lead telluride, indium arsenide, indium phosphide, gallium arsenide, or gallium antimonide.
13. The method of claim 8 , wherein the first and second spacers comprise silicon dioxide or silicon nitride.
14. The method of claim 8 , wherein the first and second silicide layers comprise nickel salicide.