Steam generation apparatus and associated control system and methods for startup
The current disclosure relates to steam generation and supply apparati and associated control systems. Particularly, the current disclosure relates to such steam generation supply apparati and associated control systems that are used for enhanced oil recovery. Certain embodiments are provided including methods and associated control systems related to the startup as well as main steam pressure header control or maintenance of a desired steam quality for such steam generation systems during normal operation.
1. An apparatus for supplying at least one of water and steam to a desired destination or to a venting reservoir comprising:
a feedwater system that includes a feedwater pump;
a steam generation system;
a delivery system that includes a main steam header pipe that runs from the steam generation system to the desired destination and a vent pipe that branches from the main steam header pipe to the venting reservoir;
a plurality of instruments and devices that are in operative association with the feedwater system or delivery system configured for sensing physical parameters of water or steam and for controlling the flow; and
a control system having an input device, output device and memory, said control system being in operative association or communication with said instruments and devices.
2. The apparatus of claim 1 , wherein said control system comprises a programmable logic controller.
3. The apparatus of claim 1 , wherein said devices include a valve that is operatively associated with the main steam header pipe and another valve that is operatively associated with the vent pipe, said valves being in communication with the control system for opening and closing the valves to send the steam or water to the vent reservoir or to the desired destination.
4. The apparatus of claim 3 , wherein said apparatus further comprises a steam quality measurement instrument that is in communication or operative association with the main steam header pipe.
5. The apparatus of claim 1 , wherein said input device is a touchscreen.
6. The apparatus of claim 1 , wherein said output device is a display screen.
7. The apparatus of claim 4 , wherein said control system is configured for the operation of determining whether the steam quality is within acceptable parameters.
8. The apparatus of claim 1 , wherein said feedwater system includes a pressure sensing instrument that is located upstream from the feedwater pump.
9. The apparatus of claim 1 , wherein said apparatus further comprises an air compressor that is operatively associated with said instruments and devices for supplying air pressure to power said instruments and devices.
10. The apparatus of claim 1 , wherein said feedwater pump includes a crank case for holding oil.
11. The apparatus of claim 1 , wherein said feedwater supply system also includes a booster pump.
12. The apparatus of claim 1 , wherein said feedwater supply system also includes a motor trip alarm and the feedwater pump includes a hand switch that is capable of being switched from off to automatic operation modes.
13. The apparatus of claim 1 , wherein said feedwater system further comprises a temperature sensing instrument and pressure sensing instrument downstream from the feedwater pump.
14. The apparatus of claim 1 , wherein said feedwater pump includes an oil tank and a vibration switch.
15. The apparatus of claim 1 , wherein said control system is configured to automatically determine whether it is permissible for the feedwater pump to run and sending at least one of water and steam to the venting reservoir if it is permissible for the feedwater pump to run.