IP Library › Granted Patent US 9,309,431
Granted Patent B2
US 9,309,431 · App. 14/126,147 · Granted Apr 12, 2016

Vinyl alcohol polymer, aqueous solution, coating agent, ink jet recording material, thermal recording material and base paper for release paper containing same

Inventors: Yuta Taoka (Kurashiki, JP); Shinsuke Nii (Tainai, JP); Masato Nakamae (Kurashiki, JP)
Assignee: KURARAY CO., LTD.
C09D129/02B41M5/5254C08F218/08C08F230/08C09D129/04C09D143/04C09J7/048D21H17/36D21H19/20D21H19/60D21H27/001B41M5/3372B41M5/44B41M5/443B41M5/506B41M5/529B41M2205/04B41M2205/38B41M2205/40D21H21/16Y10T428/2839Y10T428/31895
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Quick Facts
Patent No.
US 9,309,431
App. No.
14/126,147
Granted
Apr 12, 2016
Kind
B2
Abstract

Provided is a vinyl alcohol polymer that provides a coating film having superior water resistance and binder performances, and has sufficient solubility in water and viscosity stability even in a neutral pH region. Further provided are an aqueous solution, a coating agent, an ink jet recording material, a thermal recording material and a base paper for a release paper that comprise the vinyl alcohol polymer, and a method for producing same, and the like. The vinyl alcohol polymer includes a monomer unit represented by the following formula (1), with the following inequality (I) being satisfied. Preferably, the following inequalities (II) and (III) are further satisfied according to the PVA: wherein, P represents the viscosity average degree of polymerization; and S represents the content (mol %) of the monomer unit.

Claims (36)

1. A vinyl alcohol polymer, comprising a monomer unit represented by formula (1):

wherein:

X represents a direct bond, a divalent hydrocarbon group, or a divalent organic group having an oxygen atom or a nitrogen atom;

R 1 represents a hydrogen atom or an alkyl group having 1 to 5 carbon atoms;

R 2 represents an alkoxyl group, an acyloxyl group or a group represented by OM, wherein M represents a hydrogen atom, an alkali metal or an ammonium group;

R 3 and R 4 each independently represent a hydrogen atom or an alkyl group, wherein hydrogen atoms included in the alkyl group, the alkoxyl group and the acyloxyl group represented by R 1 to R 4 are unsubstituted or substituted with a substituent having an oxygen atom or a nitrogen atom;

R 5 represents a hydrogen atom or a methyl group;

m is an integer of 0 to 2; and

n is an integer of 6 to 20,

wherein in a case where R 1 to R 5 are each present in a plurality of number, a plurality of R 1 s are each independently as defined above, a plurality of R 2 s are each independently as defined above, a plurality of R 3 s are each independently as defined above, a plurality of R 4 s are each independently as defined above, and a plurality of R 5 s are each independently as defined above,

and inequalities (I), (II), and (III) are satisfied:

370 ≦P×S≦ 6,000  (I)

200 ≦P≦ 4,000  (II)

0.1 ≦S≦ 10  (III);

wherein:

P represents a viscosity average degree of polymerization of the vinyl alcohol polymer; and

S represents a percentage content (mol %) of the monomer unit.

2. The vinyl alcohol polymer according to claim 1 , wherein:

X in formula (1) is represented by —CO—NR 6 —*;

R 6 represents a hydrogen atom or an alkyl group having 1 to 5 carbon atoms;

* denotes a binding site on a side where a Si atom is included in formula (1); and

n is an integer of 6 to 12.

3. An aqueous solution, comprising water and the vinyl alcohol polymer according to claim 1 in an amount of 4% by mass or more and 20% by mass or less, and having a pH of 4 or higher and 8 or lower.

4. A coating agent, comprising:

at least one of water and a non-aqueous solvent, and

the vinyl alcohol polymer according to claim 1 .

5. An ink jet recording material, comprising the vinyl alcohol polymer according to claim 1 .

6. A thermal recording material, comprising the vinyl alcohol polymer according to claim 1 .

7. A base paper for a release paper, the base paper comprising the vinyl alcohol polymer according to claim 1 .

8. The vinyl alcohol polymer according to claim 1 , wherein X represents a direct bond.

9. The vinyl alcohol polymer according to claim 1 , wherein X represents a divalent hydrocarbon group selected from the group consisting of a divalent aliphatic hydrocarbon group having 1 to 10 carbon atoms and a divalent aromatic hydrocarbon group having 6 to 10 carbon atoms.

10. The vinyl alcohol polymer according to claim 1 , wherein X represents a divalent organic group having an oxygen atom or a nitrogen atom selected from the group consisting of an ether group, an ester group, a carbonyl group, an amide group, a group derived by linking an ether group, an ester group, a carbonyl group, or an amide group with a divalent hydrocarbon group, an imino group, an amide group, and a group derived by linking an imino group or an amide group with a divalent hydrocarbon group.

11. The vinyl alcohol polymer according to claim 1 , wherein 400≦P×S≦3,000, 500≦P≦3,000 and 0.25≦S≦6.

12. The vinyl alcohol polymer according to claim 1 , wherein 500≦P×S≦2,000, 1,000≦P≦2,400 and 0.5≦S≦5.

13. The vinyl alcohol polymer according to claim 11 , wherein X represents a direct bond, a divalent hydrocarbon group selected from the group consisting of a divalent aliphatic hydrocarbon group having 1 to 10 carbon atoms and a divalent aromatic hydrocarbon group having 6 to 10 carbon atoms, or a divalent organic group having an oxygen atom or a nitrogen atom selected from the group consisting of an ether group, an ester group, a carbonyl group, an amide group, a group derived by linking an ether group, an ester group, a carbonyl group, or an amide group with a divalent hydrocarbon group, an imino group, an amide group, and a group derived by linking an imino group or an amide group with a divalent hydrocarbon group.

14. The vinyl alcohol polymer according to claim 12 , wherein X represents a direct bond, a divalent hydrocarbon group selected from the group consisting of a divalent aliphatic hydrocarbon group having 1 to 10 carbon atoms and a divalent aromatic hydrocarbon group having 6 to 10 carbon atoms, or a divalent organic group having an oxygen atom or a nitrogen atom selected from the group consisting of an ether group, an ester group, a carbonyl group, an amide group, a group derived by linking an ether group, an ester group, a carbonyl group, or an amide group with a divalent hydrocarbon group, an imino group, an amide group, and a group derived by linking an imino group or an amide group with a divalent hydrocarbon group.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 13, 2013
From: TAOKA, YUTA; NII, SHINSUKE; NAKAMAE, MASATO
To: KURARAY CO., LTD.
Reel/Frame 031779/0899 →
Priority Claims (6)
JP 2011-132498 · Jun 14, 2011 · national
JP 2011-207885 · Sep 22, 2011 · national
JP 2011-207889 · Sep 22, 2011 · national
JP 2011-207892 · Sep 22, 2011 · national
JP 2011-207894 · Sep 22, 2011 · national
JP 2012-117840 · May 23, 2012 · national
Continuity (1)
Related Publication 20140121099A1 · May 1, 2014