Weight monitoring system
A monitoring system functions both as a device for lifting the object and as a weighing system for monitoring or measuring the weight of an object, such as a feed bin. Various embodiments having a suspended load cell and methods of retrofitting the monitoring system to existing object are provided. Further, the accuracy provided by various embodiments enables one to accurately predict when the feed bin will be empty. Thus, the feed mill can be aware of anticipated needs days in advance, allowing the feed mill to better optimize its scheduling and deliveries.
1. A monitoring system useable with an object having a weight and at least one leg that supports the object above a foundation, the monitoring system comprising:
a frame configured to be securable to the foundation;
a load cell having upper and lower ends;
the upper end of the load cell being moveably mounted to the frame to allow the load cell to be raised and lowered relative to the frame; and
a mechanical connector attached to the lower end of the load cell and attachable to the object leg to raise the object leg above the foundation and apply the object weight to the lower end of the load cell.
2. The monitoring system of claim 1 , wherein the load cell is an S-type load cell.
3. The monitoring system of claim 1 , wherein:
the load cell includes a first threaded aperture and a first threaded bolt;
the frame includes a bore adjacent the first threaded aperture; and
the first threaded bolt extending through the bore and threadably engaging the first threaded aperture in the load cell to secure the load cell to the frame and to lift and support the load cell when the first threaded bolt is rotated.
4. The monitoring system of claim 3 , wherein the frame has an A-frame configuration with a top and a pair of legs, the bore being at the top of the frame and the legs of the A-frame attachable to the foundation.
5. The monitoring system of claim 1 , wherein the mechanical connector includes a second threaded bolt and the load cell includes a second threaded aperture to receive the second threaded bolt.
6. The monitoring system of claim 5 , wherein the second threaded bolt is arranged to lift and support the mechanical connector when the second threaded bolt is rotated.
7. The monitoring system of claim 1 , wherein the monitoring system is arranged and configured such that, in operation, the load cell is in tension.
8. The monitoring system of claim 1 , further comprising a limiting mechanism to limit upward movement of the mechanical connector with respect to the frame.
9. A monitoring system useable with an object having a weight and a plurality of legs that support the object above a foundation, the monitoring system comprising:
a frame having a base and an opening in the frame, the base being configured to be securable to the foundation;
a load cell having upper and lower ends;
the upper end of the load cell being moveably mounted to the frame to allow the load cell to be raised and lowered relative to the frame; and
a mechanical connector positioned at least partially within the opening of the frame; the mechanical connector being attached to the load cell and attachable to a leg to raise the leg above the foundation and apply the object weight to the lower end of the load cell.
10. The monitoring system of claim 9 , wherein the load cell is an S-type load cell.
11. The monitoring system of claim 9 , wherein:
the load cell includes a first threaded aperture and a first threaded bolt;
the frame includes a bore adjacent the first threaded aperture; and
the first threaded bolt extending through the bore and threadably engaging the first threaded aperture in the load cell to secure the load cell to the frame and to lift and support the load cell when the first threaded bolt is rotated.
12. The monitoring system of claim 11 , wherein the frame has an A-frame configuration with a top and a pair of legs, the bore being at the top of the frame and the legs of the A-frame attachable to the foundation.
13. The monitoring system of claim 9 , wherein the mechanical connector includes a second threaded bolt and the load cell includes a second threaded aperture to receive the second threaded bolt.
14. The monitoring system of claim 13 , wherein the second threaded bolt is arranged to lift and support the mechanical connector when the second threaded bolt is rotated.
15. The monitoring system of claim 9 , wherein the monitoring system is arranged and configured such that, in operation, the load cell is in tension.
16. The monitoring system of claim 9 , further comprising a limiting mechanism to limit upward movement of the mechanical connector with respect to the frame.
17. A monitoring system useable with an object having a weight and a plurality of legs that support the object above a foundation, the monitoring system comprising:
a frame having a base and an opening in the frame, the base configured to be securable to the foundation;
a load cell having first and second ends, one of the load cell ends being carried by the frame; and
a mechanical connector positioned at least partially within the opening of the frame; the mechanical connector being attached to the load cell and attachable to the adjacent leg to raise the adjacent leg above the foundation and apply the weight to the lower end of the load cell.
18. The monitoring system of claim 17 , wherein the load cell is an S-type load cell.
19. The monitoring system of claim 17 , wherein:
the load cell includes a first threaded aperture and a first threaded bolt;
the frame includes a bore adjacent the first threaded aperture; and
the first threaded bolt extending through the bore and threadably engaging the first threaded aperture in the load cell to secure the load cell to the frame and to lift and support the load cell when the first threaded bolt is rotated.
20. The monitoring system of claim 19 , wherein the frame has an A-frame configuration with a top and a pair of legs, the bore being at the top of the frame and the legs of the A-frame attachable to the foundation.
21. The monitoring system of claim 17 , wherein the mechanical connector includes a second threaded bolt and the load cell includes a second threaded aperture to receive the second threaded bolt.
22. The monitoring system of claim 21 , wherein the second threaded bolt is arranged to lift and support the mechanical connector when the second threaded bolt is rotated.
23. The monitoring system of claim 17 , wherein the monitoring system is arranged and configured such that, in operation, the load cell is in tension.
24. The monitoring system of claim 17 , further comprising a limiting mechanism to limit upward movement of the mechanical connector with respect to the frame.
25. A monitoring system useable with an object having a weight and a plurality of legs that support the object above a foundation, each leg having a bottom, the monitoring system comprising:
a frame configured to be securable to the foundation adjacent one leg;
a load cell carried by the frame; the load cell having upper and lower ends and the load cell being operatively positioned to have the weight of the object applied to the lower end of the load cell; and
a mechanical connector attached to the load cell and attachable to the adjacent leg and constructed and arranged to suspend the bottom of the leg at an elevation below the load cell.
26. The monitoring system of claim 25 , wherein:
the load cell includes a first threaded aperture and a first threaded bolt;
the frame includes a frame aperture adjacent the first threaded aperture; and
the first threaded bolt extending through the frame aperture and threadably engaging the first threaded aperture in the load cell to join the load cell to the frame and to lift and support the load cell when the first threaded bolt is rotated.
27. The monitoring system of claim 25 , wherein the frame has an A-frame configuration with a top and a pair of legs, the frame aperture being at the top of the frame and the legs of the A-frame attachable to the foundation.
28. The monitoring system of claim 25 , wherein the load cell includes a threaded bolt and the load cell includes a threaded aperture to receive the second threaded bolt to join the mechanical connector to the load cell.
29. The monitoring system of claim 25 , further comprising a limiting mechanism to limit upward movement of the mechanical connector with respect to the frame.
30. The monitoring system of claim 25 , wherein the mechanical connector is constructed and arranged to lift the leg relative to the foundation.