IP Library › Granted Patent US 9,322,967
Granted Patent B2
US 9,322,967 · App. 14/352,900 · Granted Apr 26, 2016

Apodized broadband partial reflectors

Inventors: Michael F. Weber (Shoreview, MN); Timothy J. Nevitt (Red Wing, MN); John A. Wheatley (Lake Elmo, MN)
Assignee: 3M INNOVATIVE PROPERTIES COMPANY
G02B5/285G02B5/0841G02B5/287G02B5/305G02B5/3041G02B27/142
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Quick Facts
Patent No.
US 9,322,967
App. No.
14/352,900
Granted
Apr 26, 2016
Kind
B2
Abstract

A broadband partial reflector includes a multilayer polymeric optical film having a total number of optical repeating units that monotonically increases in thickness value from a first side to a second side of the multilayer polymeric optical film. A baseline optical repeating unit thickness profile is defined by a first plurality of optical repeating units and having a first average slope, and a first apodized thickness profile of the multilayer polymeric optical film is defined by a second plurality of optical repeating units having a second average slope being at least 5 times greater than the first average slope. The second plurality of optical repeating units define the first side of the multilayer polymeric optical film and join the first plurality of optical repeating units. The second plurality of optical repeating units are in a range from 3-15% of the total number of optical repeating units.

Claims (26)

1. A broadband partial reflector comprising:

a multilayer polymeric optical film having a total number of optical repeating units that monotonically increases in thickness value from a first side to a second side of the multilayer polymeric optical film, having:

a baseline optical repeating unit thickness profile defined by a first plurality of optical repeating units and having a first average slope; and

a first apodized thickness profile of the multilayer polymeric optical film defined by a second plurality of optical repeating units and having a second average slope being at least 5 times greater than the first average slope, wherein the second plurality of optical repeating units define the first side of the multilayer polymeric optical film and join the first plurality of optical repeating units, the second plurality of optical repeating units are in a range from 3-15% of the total number of optical repeating units, and wherein the first apodized thickness profile has a first layer thickness that is at least 15% thinner than any of the first plurality of optical repeating units.

2. A broadband partial reflector according to claim 1 , wherein the second plurality of optical repeating units increase in thickness in a range from 1.1× to 2×.

3. A broadband partial reflector according to claim 1 , wherein the total number of optical repeating units is in a range from 50 to 1000.

4. A broadband partial reflector according to claim 1 , wherein the second average slope is at least 10 times greater than the first average slope.

5. A broadband partial reflector according to claim 1 , wherein the first apodized thickness profile exponentially deviates from the baseline optical repeating unit thickness profile.

6. A broadband partial reflector according to claim 1 , wherein the first apodized thickness profile has a first layer thickness that is at least 25% thinner than any of the first plurality of optical repeating units.

7. A broadband partial reflector according to claim 1 , wherein the broadband partial reflector reflects 10-90% of visible or IR light over a range of at least 100 nm for light polarized parallel to one optical axis.

8. A broadband partial reflector according to claim 1 , further comprising an optically thick layer optically coupled to the first side, wherein the optically thick layer is at least 10× thicker than at least one of the first plurality of optical repeating units.

9. A broadband partial reflector according to claim 1 , further comprising an anti-reflection layer disposed on the first side.

10. A broadband partial reflector comprising:

a multilayer polymeric optical film having a total number of optical repeating units that monotonically increases in thickness value from a first side to a second side of the multilayer polymeric optical film, having:

a baseline optical repeating unit thickness profile defined by a first plurality of optical repeating units and having a first average slope;

a first apodized thickness profile of the multilayer polymeric optical film defined by a second plurality of optical repeating units and having a second average slope being at least 5 times greater than the first average slope, wherein the second plurality of optical repeating units define the first side of the multilayer polymeric optical film and join the first plurality of optical repeating units, the second plurality of optical repeating units are in a range from 5-10% of the total number of optical repeating units; and

a second apodized thickness profile of the multilayer polymeric optical film defined by a third plurality of optical repeating units and having a third average slope being at least 5 times greater than the first average slope, wherein the third plurality of optical repeating units define the second side of the multilayer polymeric optical film and join the first plurality of optical repeating units, the third plurality of optical repeating units are in a range from 5-10% of the total number of optical repeating units.

11. A broadband partial reflector according to claim 10 , wherein the second plurality of optical repeating units and the third plurality of optical repeating units increase in thickness in a range from 1.1× to 2×.

12. A broadband partial reflector according to claim 10 , wherein the total number of optical repeating units is in a range from 50 to 1000.

13. A broadband partial reflector according to claim 10 , wherein the second average slope is at least 10 times greater than the first average slope and the third average slope is at least 10 times greater than the first average slope.

14. A broadband partial reflector according to claim 10 , wherein the first apodized thickness profile and the second apodized thickness profile exponentially deviates from the baseline optical repeating unit thickness profile.

15. A broadband partial reflector according to claim 10 , wherein the first apodized thickness profile has a first layer thickness that is at least 15% thinner than any of the first plurality of optical repeating units and the second apodized thickness profile has a final layer thickness that is at least 15% thicker than any of the first plurality of optical repeating units.

16. A broadband partial reflector according to claim 10 , wherein the first apodized thickness profile has a first layer thickness that is at least 25% thinner than any of the first plurality of optical repeating units and the second apodized thickness profile has a final layer thickness that is at least 25% thicker than any of the first plurality of optical repeating units.

17. A broadband partial reflector according to claim 10 , wherein the broadband partial reflector reflects 10-90% of visible or IR light over at least 100 nm for light polarized parallel to one optical axis.

18. A broadband partial reflector according to claim 10 , further comprising an optically thick layer optically coupled to the first side or second side, wherein the optically thick layer is at least 10× thicker than at least one of the first plurality of optical repeating units.

19. A broadband partial reflector according to claim 10 , further comprising an anti-reflection disposed on the first side or second side.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 18, 2014
From: WEBER, MICHAEL F.; NEVITT, TIMOTHY J.; WHEATLEY, JOHN A.
To: 3M INNOVATIVE PROPERTIES COMPANY
Reel/Frame 032709/0806 →
Continuity (2)
Provisional Application 61549600 · Oct 20, 2011
Related Publication 20140240829A1 · Aug 28, 2014