IP Library › Granted Patent US 9,327,605
Granted Patent B2
US 9,327,605 · App. 13/884,372 · Granted May 3, 2016

Method for charging a traction battery using a three phase source

Inventors: Robert Januschevski (Tettnang, DE); Juergen Kett (Mannheim, DE)
Assignee: ZF Friedrichshafen AG
B60L11/1811B60L11/1814B60L11/1816B60L2220/54Y02T10/641Y02T10/7005Y02T90/127Y02T90/14
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Quick Facts
Patent No.
US 9,327,605
App. No.
13/884,372
Granted
May 3, 2016
Kind
B2
Abstract

The present method relates to a method of charging a traction battery of a vehicle from an external AC power supply system. The traction battery is coupled, via an inverter, to an electric alternating-field machine such that the AC power supply can be connected to the phase windings of the alternating-field machine. The method includes a step of synchronizing the rotational speed of the alternating-field machine with the frequency of the AC power supply. Then the AC power supply is connected to the phase windings of the alternating-field machine and the inverter, which is electrically coupled to the alternating-field machine, is operated as a step-up converter.

Claims (25)

1. A method of charging a traction battery ( 2 ) of a motor vehicle from an external AC power supply system, in which the traction battery ( 2 ) to be charged is coupled, via an inverter ( 3 ), to an electric alternating-field machine ( 4 ) such that the AC power supply is connectable to phase windings (L 1 , L 2 , L 3 ) of the alternating-field machine ( 4 ), the method comprising the steps of:

controlling a rotational speed of the alternating-field machine by adjusting, with the inverter, power from the traction battery to the alternating-field machine;

synchronizing the rotational speed of the alternating-field machine ( 4 ) with a frequency of the AC power supply;

connecting the AC power supply to the phase windings (L 1 , L 2 , L 3 ) of the alternating-field machine ( 4 ); and

operating the inverter ( 3 ), that is electrically coupled to the alternating-field machine ( 4 ), as a step-up converter.

2. The method according to claim 1 , further comprising the step of using the inverter ( 3 ) to either drive or feed the alternating-field machine ( 4 ) by the traction battery ( 2 ) for synchronizing the rotational speed of the alternating-field machine.

3. The method according claim 1 , further comprising the step of operating the inverter ( 3 ) as a step-up converter in a direction toward the traction battery ( 2 ).

4. The method according to claim 1 , further comprising the step of separating the alternating-field machine ( 4 ) from a drive-train of the motor vehicle, via a separator clutch, before synchronizing the rotational speed of the alternating-field machine.

5. The method according to claim 1 , further comprising the step of, after synchronizing the rotational speed of the alternating-field machine, operating the alternating-field machine ( 4 ) in an idling mode.

6. The method according to claim 1 , further comprising the step of designing the alternating-field machine ( 4 ) as an asynchronous machine with the phase windings (L 1 L 2 , L 3 ) in a delta connection.

7. The method according to claim 1 , further comprising the step of connecting the AC power supply to the phase windings (L 1 , L 2 , L 3 ), at a synchronous point, by at least one of a synchronizing device ( 7 ) and a connecting device ( 6 ).

8. The method according to claim 1 , further comprising the step of feeding the inverter ( 3 ) with a voltage, via a winding tap ( 4 d , 4 e , 4 f ) on the phase winding (L 1 , L 2 , L 3 ), from the alternating-field machine ( 4 ) which, at least at times, is lower in comparison with a voltage of the AC power supply.

9. The method according to claim 8 , further comprising the step of maintaining a peak value of the reduced voltage lower than a battery voltage of the traction battery ( 2 ).

10. A device for charging a traction battery ( 2 ) of a motor vehicle, the device comprising:

an external AC power supply,

the traction battery ( 2 ) to be charged being coupled, via an inverter ( 3 ), to an electric alternating-field machine ( 4 ) such that the AC power supply is connectable to phase windings (L 1 , L 2 , L 3 ) of the alternating-field machine ( 4 ),

a rotational speed of the alternating-field machine ( 4 ) being controlled by adjusting, with the inverter, power from the traction battery to the alternating-field machine so as to synchronize the rotational speed of the alternating-field machine with a frequency of the AC power supply,

the AC power supply being connected to the phase windings (L 1 , L 2 , L 3 ) of the alternating-field machine ( 4 ), and

the inverter ( 3 ) being electrically coupled to the alternating-field machine ( 4 ) and being operated as a step-up converter.

11. A method of charging a traction battery of a motor vehicle with power from an external AC power supply, the method comprising the steps of:

coupling the traction battery, via an inverter, to an electric alternating-field machine and selectively coupling the AC power supply to phase windings of the alternating-field machine;

determining and comparing, with a synchronization device, a rotational speed of the alternating-field machine and a frequency of the power from the AC power supply;

controlling the rotational speed of the alternating-field machine by adjusting, with the inverter, power from the traction battery to the alternating-field machine so as to synchronize the rotational speed of the alternating-field machine and the frequency of the power from the AC power supply;

coupling the AC power supply to the phase windings of the alternating-field machine; and

operating the inverter as a step up converter for directing at least one of the power from the AC power supply and the power from the alternating-field machine to the traction battery.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 13, 2013
From: JANUSCHEVSKI, ROBERT; KETT, JUERGEN
To: ZF FRIEDRICHSHAFEN AG
Reel/Frame 030402/0304 →
Priority Claims (1)
DE 10 2010 062 376 · Dec 3, 2010 · national
Continuity (1)
Related Publication 20130234665A1 · Sep 12, 2013